2012 YAMAHA XJ6F brake

PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
6
TIPThe drive chain does not need to be
disassembled in order to remove and
install the rear wheel.6. While supporting the brake caliperand slightly lifting the wheel, pull
the wheel axle out.TIPA rubber mallet may be useful to tap
the wheel axle out.7. Remove the wheel. NOTICE: Do
not apply the b rake after the
wheel an d b rake disc have been
remove d, otherwise the brake
pa ds will b e forced shut.
[ECA11073]
To install the rear wheel
1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the right-hand side.TIPMake sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
 Make sure that there is enough
space between the brake pads
before installing the wheel.2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut. 4. Adjust the drive chain slack. (See
page 6-28.)
5. Take the motorcycle off the cen- terstand so that the rear wheel is
on the ground, and then put the
sidestand down.
6. Tighten the axle nut, and then tighten the locknuts to the speci-
fied torques.
1. Brake caliper
2. Wheel axle
1
2
1. Brake caliper bracket
2. Slot
3. Retainer
2 31
Ti
ghtenin g torques:
Axle nut: 90 Nm (9.0 m·kgf, 65 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
U1CWE4E0.book Page 43 Wednesday, August 6, 2014 2:59 PM

MOTORCYCLE CARE AND STORAGE
7-2
7off any d
etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d lig hts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshield : Do not use stron g
cleaners or har d spon ges as
they will cause dullin g
or
scrat

ching . Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shield
. Test the pro duct on a
small hidden part of the win d-
shield to make sure that it does
not leave any marks. If the win d-
shield is scratche d, use a quality
plastic polishin g compoun d af-
ter washin g.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. Apply a corrosion protection spray on all metal, including chrome-
and nickel-plated, surfaces to pre-
vent corrosion.
Cleaning the windshieldAvoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a mild detergent, and then wash it off
thoroughly with water. For additional
cleaning, use Yamaha Windshield
Cleaner or another high-quality wind-
shield cleaner. Some cleaning com-
pounds for plastics may leave
scratches on the windshield. Before
using such cleaners, test an area of the
U1CWE4E0.book Page 2 Wednesday, August 6, 2014 2:59 PM

MOTORCYCLE CARE AND STORAGE7-3
7
windshield which does not affect your
visibility and which cannot be easily
recognized.
After cleanin
g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the b rake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before rid ing at hi gher
spee ds, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U1CWE4E0.book Page 3 Wednesday, August 6, 2014 2:59 PM

SPECIFICATIONS
8-2
8
Final drive:Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st:2.846 (37/13)
2nd: 1.947 (37/19)
3rd:
1.556 (28/18)
4th: 1.333 (32/24)
5th: 1.190 (25/21)
6th:
1.083 (26/24)Chassis:Frame type:Diamond
Caster angle:
26.00 °
Trail: 103 mm (4.1 in)Front tire:Type:
Tubeless
Size: 120/70 ZR17M/C (58W) Manufacturer/model:
BRIDGESTONE/BT021
Manufacturer/model: DUNLOP/ROADSMART
Rear tire:Type: Tubeless
Size: 160/60 ZR17M/C (69W)
Manufacturer/model:
BRIDGESTONE/BT021
Manufacturer/model: DUNLOP/ROADSMARTLoa din g:Maximum load:
XJ6F 185 kg (408 lb)
XJ6FA 180 kg (397 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
Loading condition:
XJ6F 90–185 kg (198–408 lb)
XJ6FA 90–180 kg (198–397 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi) High-speed riding:
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT4.50Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
U1CWE4E0.book Page 2 Wednesday, August 6, 2014 2:59 PM

SPECIFICATIONS
8-3
8
Wheel travel:130 mm (5.1 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT12B-4
Voltage, capacity: 12 V, 10.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1 License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
XJ6FA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:
30.0 A
Headlight fuse: 20.0 A
Taillight fuse: 10.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan motor fuse: 20.0 A Fuel injection system fuse:
10.0 A
ABS control unit fuse: XJ6FA 7.5 A
ABS motor fuse:
XJ6FA 30.0 A
ABS solenoid fuse: XJ6FA 20.0 A
Backup fuse: 7.5 A
U1CWE4E0.book Page 3 Wednesday, August 6, 2014 2:59 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-18
Auxiliary light bulb ................................ 6-38BBattery .................................................. 6-34
Brake and clutch levers, checking and lubricating........................................... 6-31
Brake and shift pedals, checking and lubricating........................................... 6-30
Brake fluid, changing............................ 6-27
Brake fluid level, checking.................... 6-26
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-24
Brake light switches ............................. 6-25
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-30
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Centerstand and sidestand, checking and lubricating ................................... 6-32
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-15
Coolant temperature warning light ......... 3-4
Cowlings and panels, removing and installing ............................................... 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-29
Drive chain slack .................................. 6-28
EEngine break-in ...................................... 5-3
Engine idling speed.............................. 6-19
Engine oil and oil filter cartridge........... 6-12
Engine serial number ............................. 9-1
Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-7FFront and rear brake pads, checking ... 6-25
Front fork, checking ............................. 6-33
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-35HHandlebar position, adjusting .............. 3-20
Handlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-37
Helmet holder....................................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-23
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-40MMain switch/steering lock ...................... 3-2 Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear view mirrors .................................. 3-21SSafety information................................... 1-1
Seat....................................................... 3-18
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-22
Spark plugs, checking .......................... 6-11
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-33
Storage ................................................... 7-4
Storage compartment........................... 3-20
Swingarm pivots, lubricating ................ 6-32TTail/brake light bulb, replacing ............. 6-39
U1CWE4E0.book Page 1 Wednesday, August 6, 2014 2:59 PM