PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
6. Insert and tighten the engine oil
dipstick, and then install and tight-
en the oil filler cap.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Remove cowling B. (See page 6-8.)
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge
is not being replaced.5. Remove the oil filter cartridge withan oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engineoil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
1. Engine oil drain bolt
2. Gasket
1. Oil filter cartridge
2. Oil filter wrench
1
2
1
2
1. O-ring
U1CWE4E0.book Page 13 Wednesday, August 6, 2014 2:59 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
68. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
Make sure that no forei gn mate-
rial enters the crankcase.
10. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
12. Install the cowling.
1. Torque wrenchTi ghtenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)
U1CWE4E0.book Page 14 Wednesday, August 6, 2014 2:59 PM
MOTORCYCLE CARE AND STORAGE7-1
7
EAU37834
Matte color cautionNOTICE
ECA15193
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
a d vice on what prod ucts to use be-
fore cleanin g the vehicle. Usin g a
b rush, harsh chemical pro ducts or
cleanin g compoun ds when cleanin g
these parts will scratch or damag e
their surface. Wax also shoul d not
b e applie d to any matte colored fin-
ishe d parts.
EAU54661
CareWhile the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a mo-
torcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its
life and optimize its performance.
Before cleanin g
1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and cov- ers as well as all electrical cou-
plers and connectors, including
the spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod- ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.
Cleanin g
NOTICE
ECA10773
Avoi d usin g stron g aci dic wheel
cleaners, especially on spoked
wheels. If such pro ducts are
use d on har d-to-remove dirt, do
not leave the cleaner on the af-
fected area any lon ger than in-
structed . Also, thorou ghly rinse
the area off with water, immed i-
ately dry it, an d then apply a cor-
rosion protection spray.
Improper cleanin g can d amage
plastic parts (such as cowlin gs,
panels, win dshiel ds, hea dlig ht
lenses, meter lenses, etc.) an d
the mufflers. Use only a soft,
clean cloth or spon ge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
ou ghly cleaned with water, di-
lute d mil d d eter gent with water
may be used . Be sure to rinse
U1CWE4E0.book Page 1 Wednesday, August 6, 2014 2:59 PM
MOTORCYCLE CARE AND STORAGE
7-4
7
EAU26183
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
Storin g the motorcycle in a
poorly ventilate d room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-34.
U1CWE4E0.book Page 4 Wednesday, August 6, 2014 2:59 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1185 mm (46.7 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
XJ6F 215 kg (474 lb)
XJ6FA 220 kg (485 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.2 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:ID mark: XJ6F 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6F 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6FA 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6FA 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U1CWE4E0.book Page 1 Wednesday, August 6, 2014 2:59 PM
SPECIFICATIONS
8-3
8
Wheel travel:130 mm (5.1 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT12B-4
Voltage, capacity: 12 V, 10.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1 License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
XJ6FA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:
30.0 A
Headlight fuse: 20.0 A
Taillight fuse: 10.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan motor fuse: 20.0 A Fuel injection system fuse:
10.0 A
ABS control unit fuse: XJ6FA 7.5 A
ABS motor fuse:
XJ6FA 30.0 A
ABS solenoid fuse: XJ6FA 20.0 A
Backup fuse: 7.5 A
U1CWE4E0.book Page 3 Wednesday, August 6, 2014 2:59 PM
10-1
10
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-18
Auxiliary light bulb ................................ 6-38BBattery .................................................. 6-34
Brake and clutch levers, checking and lubricating........................................... 6-31
Brake and shift pedals, checking and lubricating........................................... 6-30
Brake fluid, changing............................ 6-27
Brake fluid level, checking.................... 6-26
Brake lever............................................ 3-14
Brake lever free play, checking ............ 6-24
Brake light switches ............................. 6-25
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-30
Care ........................................................ 7-1
Catalytic converter ............................... 3-18
Centerstand and sidestand, checking and lubricating ................................... 6-32
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-23
Coolant ................................................. 6-15
Coolant temperature warning light ......... 3-4
Cowlings and panels, removing and installing ............................................... 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-29
Drive chain slack .................................. 6-28
EEngine break-in ...................................... 5-3
Engine idling speed.............................. 6-19
Engine oil and oil filter cartridge........... 6-12
Engine serial number ............................. 9-1
Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-7FFront and rear brake pads, checking ... 6-25
Front fork, checking ............................. 6-33
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-35HHandlebar position, adjusting .............. 3-20
Handlebar switches ............................. 3-12
Hazard switch ...................................... 3-13
Headlight bulb, replacing ..................... 6-37
Helmet holder....................................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-23
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-40MMain switch/steering lock ...................... 3-2 Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear view mirrors .................................. 3-21SSafety information................................... 1-1
Seat....................................................... 3-18
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-21
Sidestand.............................................. 3-22
Spark plugs, checking .......................... 6-11
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-33
Storage ................................................... 7-4
Storage compartment........................... 3-20
Swingarm pivots, lubricating ................ 6-32TTail/brake light bulb, replacing ............. 6-39
U1CWE4E0.book Page 1 Wednesday, August 6, 2014 2:59 PM