2012 YAMAHA XCITY 125 brake fluid

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning light ....3-3
Speedometer ..................................3-4
Fuel gauge ......................................3-5
Coolant temperature gauge ............3-5
Multi-function display ......................3-5
Handlebar switches ........................3-8
Front brake lever ............................3-9
Rear brake lever .............................3-9
Fuel tank cap ................................3-10
Fuel ...............................................3-10
Catalytic converters ......................3-12
Seat ..............................................3-12
Storage compartments .................3-13
Windshield ....................................3-14
Adjusting the shock absorber
assemblies ................................3-15
Carrier ...........................................3-16
Luggage hook ...............................3-16
Sidestand ......................................3-16Ignition circuit cut-off system ........ 3-17
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system ............. 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings
and panels .................................. 6-8
Checking the spark plug ................. 6-9
Engine oil ..................................... 6-10
Final transmission oil .................... 6-13
Coolant ......................................... 6-14
Air filter and V-belt case air filter
elements ................................... 6-15Checking the throttle grip free
play ........................................... 6-16
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-19
Front and rear brake lever free
play ........................................... 6-19
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-23
Lubricating the front and rear
brake levers .............................. 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-23
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-27
Replacing a headlight bulb .......... 6-28
Replacing a front turn signal light
bulb ........................................... 6-29
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-30
Replacing the license plate light
bulb ........................................... 6-31U16PE3E0.book Page 1 Tuesday, June 19, 2012 5:17 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-10
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-10
Final transmission oil Check vehicle for oil leakage. 6-13
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.6-19, 6-20, 6-21
U16PE3E0.book Page 1 Tuesday, June 19, 2012 5:17 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage.6-19, 6-20, 6-21
Throttle grip Make sure that operation is smooth.
Check throttle grip free play.
If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.6-16, 6-23
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-17, 6-19
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-23
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary.6-23
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switches Check operation.
Correct if necessary.—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle.3-16 ITEM CHECKS PAGE
U16PE3E0.book Page 2 Tuesday, June 19, 2012 5:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU17717
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Air filter element Replace.√√
2V-belt case air filter
element Clean.√√√√
3*Front brake Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brake Check operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Brake hoses Check for cracks or damage.
Check for correct routing and
clamping.√√√√√
Replace. Every 4 years
6*Wheels Check runout and for damage.√√√√
7*Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearings Check bearing for looseness or
damage.√√√√
U16PE3E0.book Page 4 Tuesday, June 19, 2012 5:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18670
TIP●
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
19*Cooling system Check coolant level and vehicle
for coolant leakage.√√√√√
Change coolant. Every 3 years
20Final transmission
oil Check vehicle for oil leakage.√√ √
Change.√√√
21*V- b e l t Replace. Every 18000 km (10500 mi)
22*Front and rear brake
switches Check operation.√√√√√√
23Moving parts and
cables Lubricate.√√√√√
24*Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing.√√√√√
25*Lights, signals and
switches Check operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U16PE3E0.book Page 6 Tuesday, June 19, 2012 5:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
EAU22581
Checking the brake fluid level Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brakeRear brake
WARNING
EWA15990
Improper maintenance can result in
loss of braking ability. Observe
these precautions:●
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
●
Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.
●
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
●
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
●
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
NOTICE
ECA17640
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level markZAUM0665
MIN
1
1. Minimum level markSpecified brake fluid:
DOT 4ZAUM0666MIN
1
MIN
U16PE3E0.book Page 21 Tuesday, June 19, 2012 5:17 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6 fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
EAU22721
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake master cylin-
der and caliper as well as the brake
hose replaced at the intervals listed be-
low or whenever they are damaged or
leaking.●
Oil seals: Replace every two
years.
●
Brake hose: Replace every four
years.
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.[EWA10711]
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
U16PE3E0.book Page 22 Tuesday, June 19, 2012 5:17 PM

SPECIFICATIONS
8-2
8
Caster angle:
26.00 °
Trail:
96 mm (3.8 in)Front tire:Type:
Tubeless
Size:
120/70-16 M/C 57P
Manufacturer/model:
PIRELLI/SPORT DEMON FRONTRear tire:Type:
Tubeless
Size:
140/70-15 M/C 69P
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
170 kPa (1.70 kgf/cm², 25 psi)
Rear:
190 kPa (1.90 kgf/cm², 28 psi)
Loading condition:
90–185 kg (198–408 lb)Front:
180 kPa (1.80 kgf/cm², 26 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
16 M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
15 M/C x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damperWheel travel:
100.0 mm (3.94 in)
Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
GTX9-BS
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 55.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
U16PE3E0.book Page 2 Tuesday, June 19, 2012 5:17 PM