PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU45511
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23291
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU23396
Battery The battery is located behind panel A.
(See page 6-8.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery coupler needs to be
checked and, if necessary, securely
fastened.
WARNING
EWA10760
●
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ZAUM0670
1. Battery
1
ZAUM0707
U16PE3E0.book Page 25 Tuesday, June 19, 2012 5:17 PM
SCOOTER CARE AND STORAGE
7-1
7
EAU26094
Care While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
NOTICE
ECA10783
●
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
●
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with wa-
ter to clean plastic. However, if
the plastic parts cannot be thor-
oughly cleaned with water, di-
luted mild detergent with water
may be used. Be sure to rinseoff any detergent residue using
plenty of water, as it is harmful
to plastic parts.
●
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
●
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
●
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
U16PE3E0.book Page 1 Tuesday, June 19, 2012 5:17 PM
SCOOTER CARE AND STORAGE
7-4
7 4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-25.
TIPMake any necessary repairs before
storing the scooter.
U16PE3E0.book Page 4 Tuesday, June 19, 2012 5:17 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2175 mm (85.6 in)
Overall width:
785 mm (30.9 in)
Overall height:
1475 mm (58.1 in)
Seat height:
790 mm (31.1 in)
Wheelbase:
1455 mm (57.3 in)
Ground clearance:
165 mm (6.50 in)
Minimum turning radius:
2300 mm (90.6 in)Weight:Curb weight:
167 kg (368 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement:
124 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.20 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, 10W-40, 15W-40, 20W-40 or
20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement:
1.50 L (1.59 US qt, 1.32 Imp.qt)Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.20 L (0.21 US qt, 0.18 Imp.qt)
Radiator capacity (including all routes):
1.02 L (1.08 US qt, 0.90 Imp.qt)
Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
10.5 L (2.77 US gal, 2.31 Imp.gal)
Fuel reserve amount:
2.7 L (0.72 US gal, 0.60 Imp.gal)Fuel injection:Throttle body:
ID mark:
1B91 00Spark plug(s):Manufacturer/model:
NGK/CPR9EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
41/14 × 44/12 (10.73)
Transmission type:
V-belt automaticChassis:Frame type:
Underbone
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U16PE3E0.book Page 1 Tuesday, June 19, 2012 5:17 PM
SPECIFICATIONS
8-2
8
Caster angle:
26.00 °
Trail:
96 mm (3.8 in)Front tire:Type:
Tubeless
Size:
120/70-16 M/C 57P
Manufacturer/model:
PIRELLI/SPORT DEMON FRONTRear tire:Type:
Tubeless
Size:
140/70-15 M/C 69P
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
170 kPa (1.70 kgf/cm², 25 psi)
Rear:
190 kPa (1.90 kgf/cm², 28 psi)
Loading condition:
90–185 kg (198–408 lb)Front:
180 kPa (1.80 kgf/cm², 26 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
16 M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
15 M/C x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damperWheel travel:
100.0 mm (3.94 in)
Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
GTX9-BS
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 55.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
U16PE3E0.book Page 2 Tuesday, June 19, 2012 5:17 PM
INDEXAAcceleration and deceleration................. 5-3
Air filter and V-belt case air filter
elements ............................................. 6-15
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever, front..................................... 3-9
Brake lever, rear ..................................... 3-9
Brake levers, lubricating........................ 6-23
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-22
Care ........................................................ 7-1
Carrier ................................................... 3-16
Catalytic converters .............................. 3-12
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Coolant.................................................. 6-14
Coolant temperature gauge .................... 3-5
Cowlings and panels, removing and
installing................................................ 6-8DDimmer switch ........................................ 3-9
Display, multi-function ............................. 3-5EEngine break-in ....................................... 5-4
Engine oil .............................................. 6-10
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-13
Front and rear brake lever free play...... 6-19Front and rear brake pads, checking .... 6-20
Front fork, checking .............................. 6-24
Fuel....................................................... 3-10
Fuel consumption, tips for reducing........ 5-4
Fuel gauge.............................................. 3-5
Fuel tank cap ........................................ 3-10
Fuses, replacing ................................... 6-27
HHandlebar switches ................................ 3-8
Headlight bulb, replacing ...................... 6-28
High beam indicator light ........................ 3-3
Horn switch ............................................. 3-9IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-17
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-3
Indicator lights and warning light ............ 3-3LLicense plate light bulb, replacing ........ 6-31
Luggage hook ....................................... 3-16MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Model label ............................................. 9-1PParking ................................................... 5-5
Part locations .......................................... 2-1SSafe-riding points.................................... 1-5
Safety information................................... 1-1
Seat ...................................................... 3-12Shock absorber assemblies,
adjusting ............................................. 3-15
Sidestand .............................................. 3-16
Spark plug, checking ............................... 6-9
Specifications .......................................... 8-1
Speedometer........................................... 3-4
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-9
Steering, checking................................. 6-25
Storage.................................................... 7-3
Storage compartments .......................... 3-13
TTail/brake light bulb or rear turn signal
light bulb, replacing ............................. 6-30
Throttle grip and cable, checking and
lubricating ........................................... 6-23
Throttle grip free play, checking ............ 6-16
Tires ...................................................... 6-17
Tool kit..................................................... 6-2
Troubleshooting .................................... 6-31
Troubleshooting charts.......................... 6-33
Turn signal indicator light ........................ 3-3
Turn signal light bulb (front),
replacing ............................................. 6-29
Turn signal switch ................................... 3-9VValve clearance..................................... 6-17
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-25
Wheels .................................................. 6-19
Windshield............................................. 3-14
U16PE3E0.book Page 1 Tuesday, June 19, 2012 5:17 PM