2012 YAMAHA WR 450F catalytic converter

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch ..................................... 3-1
Indicator lights and warning
lights ............................................ 3-1
Multi-function display ...................... 3-2
Handlebar switches ........................ 3-7
Clutch lever ..................................... 3-8
Shift pedal ...... ............................. .... 3-8
Brake lever ..................................... 3-8
Brake pedal .................................... 3-9
Fuel tank cap .................................. 3-9
Fuel ............................................... 3-10
Fuel tank breather hose ................ 3-11
Catalytic converter ........................ 3-11
Starter knob .................................. 3-12
Kickstarter ...... ............................. .. 3-12
Steering lock ................................. 3-13
Seat .............................................. 3-13
Adjusting the front fork .................. 3-14
Front fork bleeding ........................ 3-15
Adjusting the shock absorber assembly ................................... 3-16
Sidestand ...................................... 3-18 Ignition circuit cut-o
ff system ........ 3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing the
panel ........................................... 6-7
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-8
Coolant ......................................... 6-12
Cleaning the air filter element
and check hose ......................... 6-14
Adjusting the engine idling speed ........................................ 6-17 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-18
Tires .............................................. 6-18
Spoke wheels ............................... 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Checking the shift pedal ............... 6-22
Brake light switches ...................... 6-22
Checking the front and rear brake pads ................................. 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive chain slack ........................... 6-24
Cleaning and lubricating the
drive chain ................................. 6-26
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the throttle grip and cable ................ 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
brake pedal ................................ 6-28
Checking and lubricating the sidestand ................................... 6-28
Lubricating the swingarm pivots ... 6-28
Checking the front fork .................. 6-29
Checking the steering ................... 6-291DX-9-E0.book 1 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

INSTRUMENT AND CONTROL FUNCTIONS
3-11
1
23
4
5
6
7
8
9spark plug life and reduce maintenance
costs.
EAU41360
Fuel tank breather hose Before operating the motorcycle:
Check the fuel tank breather hose
connection.

Check the fuel tank breather hose
for cracks or damage, and replace
it if damaged.

Make sure that the end of the fuel
tank breather hose is not blocked,
and clean it if necessary.
TIPIf the fuel tank breather hose falls out,
reinstall it on the fuel tank cap with the
arrow mark on the one-way valve point-ed downward as shown.
EAU13433
Catalytic converter This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10862
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.

Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.

Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.

Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up ofheat.
NOTICE
ECA10701
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
1. Fuel tank breather hose
2. One-way valve
21
1DX-9-E0.book 11 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

INDEX
AAir filter element and check hose,
cleaning ................................................. 6-14
Auxiliary light bulb, replacing ................... 6-35BBattery ..................................................... 6-30
Brake and clutch levers, checking and lubricating .............................................. 6-27
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever ................................................ 3-8
Brake lever free play, checking ............... 6-21
Brake light switches ................................. 6-22
Brake pedal ............................................... 3-9
Brake pedal, checking and lubricating ..... 6-28CCables, checking and lubricating ............. 6-26
Care ........................................................... 7-1
Catalytic converter ................................... 3-11
Clutch lever................................................ 3-8
Clutch lever free play, adjusting .............. 6-20
Coolant .................................................... 6-12DDimmer switch ........................................... 3-7
Drive chain, cleaning and lubricating ....... 6-26
Drive chain slack ..................................... 6-24EEngine break-in ......................................... 5-4
Engine idling speed ................................. 6-17
Engine oil and oil filter element.................. 6-8
Engine, starting a warm ............................. 5-2
Engine stop switch..................................... 3-7
Engine trouble warning light ...................... 3-2
FFront and rear brake pads, checking ...... 6-22
Front fork, adjusting ................................ 3-14
Front fork, bleeding ................................. 3-15
Front fork, checking................................. 6-29
Fuel ......................................................... 3-10
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-2
Fuel tank breather hose .......................... 3-11
Fuel tank cap............................................. 3-9
Fuse, replacing........................................ 6-31HHandlebar switches ................................... 3-7
Headlight bulb, replacing......................... 6-32
High beam indicator light ........................... 3-2
Horn switch ............................................... 3-7IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-19
Indicator lights and warning lights ............. 3-1KKickstarter ............................................... 3-12LLicense plate light bulb, replacing ........... 6-34MMain switch ............................................... 3-1
Maintenance and lubricatio n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-2NNeutral indicator light ................................ 3-1
PPanel, removing and installing ...................6-7
Parking.......................................................5-5
Part locations .............................................2-1SSafety information ......................................1-1
Seat ......................................................... 3-13
Shifting .......................................................5-3
Shift pedal ..................................................3-8
Shift pedal, checking................................ 6-22
Shock absorber assembly, adjusting .......3-16
Sidestand .................................................3-18
Sidestand, checking and lubricating ........6-28
Spark plug, checking .................................6-7
Specifications.............................................8-1
Starter knob .............................................3-12
Starting a cold engine ................................5-1
Start switch ................................................3-7
Steering, checking ................................... 6-29
Steering lock ............................................3-13
Storage ......................................................7-3
Supporting the motorcycle .......................6-35
Swingarm pivots, lubricating .................... 6-28TTail/brake light ......................................... 6-33
Throttle grip and cable, checking and lubricating ..............................................6-27
Throttle grip free play, checking............... 6-17
Tires ......................................................... 6-18
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-39
Troubleshooting charts ............................6-40
Turn signal indicator light ...........................3-1
Turn signal light bul b, replacing ............... 6-34
1DX-9-E0.book 2 ページ ２０１１年１０月１０日　月曜日　午後２時１４分