2012 YAMAHA WR 450F ignition

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch ..................................... 3-1
Indicator lights and warning
lights ............................................ 3-1
Multi-function display ...................... 3-2
Handlebar switches ........................ 3-7
Clutch lever ..................................... 3-8
Shift pedal ...... ............................. .... 3-8
Brake lever ..................................... 3-8
Brake pedal .................................... 3-9
Fuel tank cap .................................. 3-9
Fuel ............................................... 3-10
Fuel tank breather hose ................ 3-11
Catalytic converter ........................ 3-11
Starter knob .................................. 3-12
Kickstarter ...... ............................. .. 3-12
Steering lock ................................. 3-13
Seat .............................................. 3-13
Adjusting the front fork .................. 3-14
Front fork bleeding ........................ 3-15
Adjusting the shock absorber assembly ................................... 3-16
Sidestand ...................................... 3-18 Ignition circuit cut-o
ff system ........ 3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system ............. 6-3
General maintenance and lubrication chart .......................... 6-4
Removing and installing the
panel ........................................... 6-7
Checking the spark plug ................. 6-7
Engine oil and oil filter element ...... 6-8
Coolant ......................................... 6-12
Cleaning the air filter element
and check hose ......................... 6-14
Adjusting the engine idling speed ........................................ 6-17 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-18
Tires .............................................. 6-18
Spoke wheels ............................... 6-20
Adjusting the clutch lever free play ............................................ 6-20
Checking the brake lever free
play ............................................ 6-21
Checking the shift pedal ............... 6-22
Brake light switches ...................... 6-22
Checking the front and rear brake pads ................................. 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive chain slack ........................... 6-24
Cleaning and lubricating the
drive chain ................................. 6-26
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the throttle grip and cable ................ 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
brake pedal ................................ 6-28
Checking and lubricating the sidestand ................................... 6-28
Lubricating the swingarm pivots ... 6-28
Checking the front fork .................. 6-29
Checking the steering ................... 6-291DX-9-E0.book 1 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

3-1
1
23
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
EAU10450
Main switch The main switch controls the ignition
and lighting systems. The various main
switch positions are described below.
EAU52430
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary light
come on, and the engine can be start-
ed. TIPThe headlight comes on automatically
when the engine is started and stays on
until the main switch is pushed to“OFF”, even if the engine stalls.
EAU52471
OFF
All electrical systems are off.
WARNING
EWA16130
Never push the main switch to
“OFF” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result inloss of control or an accident.NOTICE
ECA17830
Make sure that the main switch is in
“OFF” with the engine turned off,
otherwise the battery may discharge
to the point that the starter motorwill not operate properly.
EAU49391
Indicator lights and warning
lights
EAU11020
Turn signal indicator light “ ”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11060
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.1. Neutral indicator light “ ”
2. High beam indicator light “ ”
3. Turn signal indicator light “ ”
4. Engine trouble warning light “ ”
5. Fuel level warning light “ ”
1
2
3
4
5
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INSTRUMENT AND CONTROL FUNCTIONS
3-10
234
5
6
7
8
9
EAU13212
Fuel Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10071]

4. Be sure to securely close the fuel tank cap.
WARNING
EWA15151
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU13391
NOTICE
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use premium unleaded gaso-
line with a research octane number of
98 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different
brand. Use of unleaded fuel will extend
1. Fuel tank filler tube
2. Maximum fuel level
21
Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
7.2 L (1.90 US gal, 1.58 Imp.gal)
Fuel reserve amount (when the fuel
level warning light comes on): 3.0 L (0.79 US gal, 0.66 Imp.gal)
1DX-9-E0.book 10 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

INSTRUMENT AND CONTROL FUNCTIONS
3-18
234
5
6
7
8
9
visable to check the actual total number
of clicks or turns of each damping force
adjusting mechanism. This adjustment
range may not exactly match the spec-
ifications listed due to small differences
in production.
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.

Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.

Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.

Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock absorber assembly to a Yamaha
dealer for any service.
EAU15305
Sidestand The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See the following section for an expla-
nation of the ignition circuit cut-off sys-tem.)
WARNING
EWA10241
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
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INSTRUMENT AND CONTROL FUNCTIONS
3-19
1
23
4
5
6
7
8
9Yamaha dealer repair it if it does not
function properly.
EAU52861
Ignition circuit cut-off system The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is
not pulled.

It prevents starting when the trans-
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.

It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
1DX-9-E0.book 19 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-3
1
2
34
5
6
7
8
9
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary. —
Instruments, lights, signals
and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle. 3-18
ITEM
CHECKS PAGE
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5-1
2
3
456
7
8
9
OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accidentor injury.
EAU53110
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. To start the engine after a
turnover, be sure to push the main
switch to “OFF” and then to “ON”. Fail-
ing to do so will prevent the engine from
starting even though the engine willcrank when pushing the start switch.
EAU52903
Starting a cold engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.

The transmission is in gear with
the clutch lever pulled and the sid-
estand up.
See page 3-19 for more informa-
tion.
1. Push the main swtch to “ON” and make sure that the engine stop
switch is set to “ ”.
The following warning light should
come on for a few seconds, then
go off.
Fuel level warning light

Engine trouble warning light
NOTICE
ECA17781
If a warning light does not come on
initially when the main switch is
pushed to “ON”, or if a warning light
remains on, see page 3-1 for the cor-
responding warning light circuitcheck.
2. Shift the transmission into the neu-
1DX-9-E0.book 1 ページ ２０１１年１０月１０日　月曜日　午後２時１４分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
1
2
3
4
56
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8
9
EAU52460
Adjusting the engine idling
speed The engine idling speed must be
checked and, if necessary, adjusted as
follows.TIPA digital tachometer is needed to makethis adjustment.1. Position the digital tachometer at the ignition coil, which is located in
the spark plug cap.
2. Check the engine idling speed and, if necessary, adjust it to spec-
ification by turning the starter
knob/idle adjusting screw. To in-
crease the engine idling speed,
turn the screw in direction (a). To
decrease the engine idling speed,
turn the screw in direction (b).
TIPIf the specified idling speed cannot be
obtained as described above, have aYamaha dealer make the adjustment.
EAU21384
Checking the throttle grip free
play The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha
dealer adjust it.
1. Starter knob/idle adjusting screwEngine idling speed:1900–2100 r/min
1(a)
(b)
1. Throttle grip free play
1
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