2012 YAMAHA VMAX air filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator lights and warning lights ..............................3-4
Speedometer unit ...........................3-7
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-17
Handlebar switches ......................3-18
Clutch lever ...................................3-19
Shift pedal .....................................3-20
Brake lever ...................................3-20
Brake pedal ..................................3-21
ABS ..............................................3-21
Fuel tank cap ................................3-22
Fuel ...............................................3-23
Fuel tank breather hose and overflow hose ............................3-24
Catalytic converters ......................3-25
Seats ............................................3-25
Adjusting the front fork ..................3-27
Adjusting the shock absorber assembly ...................................3-29 Luggage strap holders ................. 3-31
EXUP system ............................... 3-31
Sidestand ..................................... 3-31
Ignition circuit cut-off system ........ 3-32
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing the cowling and panels ............... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Final gear oil ................................. 6-14
Coolant ......................................... 6-16
Air filter element ........................... 6-19 Checking the engine idling
speed ........................................ 6-19
Checking the throttle grip free play ........................................... 6-20
Valve clearance ........................... 6-20
Tires ............................................. 6-20
Cast wheels ................................. 6-23
Clutch lever .................................. 6-23
Checking the brake lever free
play ........................................... 6-23
Brake light switches ..................... 6-24
Checking the front and
rear brake pads ........................ 6-24
Checking the brake fluid level ...... 6-25
Changing the brake and
clutch fluids ............................... 6-26
Checking and lubricating
the cables ................................. 6-27
Checking and lubricating the throttle grip and cable ......... 6-27
Checking and lubricating the brake and shift pedals ........ 6-27
Checking and lubricating
the brake and clutch levers ...... 6-28
Checking and lubricating the sidestand ............................ 6-29
Lubricating the swingarm pivots ........................................ 6-29
Checking the front fork ................. 6-29
Checking the steering .................. 6-30
Checking the wheel bearings ....... 6-30U2S3E3E0.book Page 1 Monday, September 19, 2011 8:42 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
●
Pushing “RESET” displays the
Normal mode for five seconds.
Pushing “SELECT” and “RESET”
for at least three seconds, chang-
es the display to the Normal mode.
●
To perform further multi-function
display settings, enter the Select
mode again by pushing and hold-
ing “SELECT” and “RESET” for at
least three seconds.
Resetting the maintenance countersThis function allows you to reset the
maintenance counters for the tires, the
engine oil, and an item of your choice.1. Push “SELECT” to highlight “Main- tenance”.
2. Push “RESET”.
3. Push “SELECT” to highlight the item to reset. 4. Push “RESET” to reset the item.
TIP●
The bottom area was left blank for
another item the rider cares to
check the distance of since it has
been changed, replaced or
checked (i.e., air filter element, en-
gine parts, etc.).
●
Letters and numbers cannot be
entered in the blank area.
5. Push “SELECT” to scroll to “ ”.
6. Push “RESET” to return to the pre-
vious menu. Self-diagnosis device
TIPThe display indicates error codes only
in the Normal mode.This model is equipped with a self-diag-
nosis device for various electrical cir-
cuits.1. Immobilizer system indicator light
2. Engine trouble warning light “ ”
1. Error code display
2
1
1
U2S3E3E0.book Page 16 Monday, September 19, 2011 8:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770C
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element Replace. √
2 *Clutch Check operation, fluid level and
vehicle for fluid leakage. √√√√√
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. √√√√√
Replace. Every 4 years
6 *Wheels Check runout and for damage. √√√√
7 *Tires Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary. √√√√√
8 *Wheel bearings Check bearing for looseness or
damage. √√√√
U2S3E3E0.book Page 4 Monday, September 19, 2011 8:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU36771
TIP●
Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
●
Hydraulic brake and clutch service Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids.
Replace the brake and clutch hoses every four years and if cracked or damaged.
29 *Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U2S3E3E0.book Page 7 Monday, September 19, 2011 8:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
617. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap.
18. Check the coolant level in the res- ervoir. If necessary, remove the
coolant reservoir cap guard and
the cap, add coolant to the maxi-
mum level mark, and then install
the cap and the cap guard.
19. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the air intake duct by install- ing the bolts.
21. Install the cowling.
EAU36764
Air filter element The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
EAU44734
Checking the engine idling
speed Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.Engine idling speed: 950–1050 r/min
U2S3E3E0.book Page 19 Monday, September 19, 2011 8:42 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2395 mm (94.3 in)
Overall width:
820 mm (32.3 in)
Overall height: 1190 mm (46.9 in)
Seat height: 775 mm (30.5 in)
Wheelbase:
1700 mm (66.9 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 3500 mm (137.8 in)Weight:Curb weight:310 kg (683 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: V-type 4-cylinder
Displacement: 1679 cm³
Bore × stroke:
90.0 × 66.0 mm (3.54 × 2.60 in)
Compression ratio: 11.30 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter cartridge replacement:
4.70 L (4.97 US qt, 4.14 Imp.qt)Final gear oil:Type:Yamaha genuine shaft drive gear oil SAE 80 API GL-5
Quantity: 0.30 L (0.32 US qt, 0.26 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator capacity (including all routes): 3.75 L (3.96 US qt, 3.30 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity: 15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)Fuel injection:Throttle body:ID mark:
2S31 00Spark plug(s):Manufacturer/model: NGK/CR9EIA
Manufacturer/model:
DENSO/IU27D
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:1.509 (86/57)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U2S3E3E0.book Page 1 Monday, September 19, 2011 8:42 AM

INDEX
AABS ...................................................... 3-21
ABS warning light ................................... 3-6
Air filter element.................................... 6-19
Anti-theft alarm (optional) ..................... 3-17
Auxiliary light bulb, replacing ................ 6-39BBattery .................................................. 6-31
Brake and clutch fluids, changing ......... 6-26
Brake and clutch levers, checking and lubricating ..................... 6-28
Brake and shift pedals,
checking and lubricating ..................... 6-27
Brake fluid level, checking .................... 6-25
Brake lever ........................................... 3-20
Brake lever free play, checking ............ 6-23
Brake light switches .............................. 6-24
Brake pedal .......................................... 3-21CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converters .............................. 3-25
Clutch lever.................................. 3-19, 6-23
Coolant ................................................. 6-16
Coolant temperature warning light.......... 3-5
Cowling and panels,
removing and installing......................... 6-8DDimmer switch ...................................... 3-18EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ........... 6-11
Engine stop switch................................ 3-18 Engine trouble warning light .................... 3-5
EXUP system ........................................ 3-31
FFinal gear oil.......................................... 6-14
Front and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-27
Front fork, checking...............................6-29
Fuel ....................................................... 3-23
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-5
Fuel tank breather hose and
overflow hose ...................................... 3-24
Fuel tank cap......................................... 3-22
Fuses, replacing .................................... 6-33HHandlebar switches ............................... 3-18
Hazard switch........................................ 3-19
Headlight bulb, replacing....................... 6-35
High beam indicator light......................... 3-4
Horn switch ........................................... 3-18IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-32
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-6
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-37
Luggage strap holders .......................... 3-31MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1 Model label ............................................. 9-1
Multi-function display .............................. 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-18SSafety information ................................... 1-1
Seats..................................................... 3-25
Shifting .................................................... 5-2
Shift pedal ............................................. 3-20
Shift timing indicator light ........................ 3-6
Shock absorber assembly, adjusting .... 3-29
Sidestand .............................................. 3-31
Sidestand, checking and lubricating ..... 6-29
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Speedometer unit ................................... 3-7
Starting the engine.................................. 5-1
Start switch ........................................... 3-18
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Supporting the motorcycle .................... 6-39
Swingarm pivots, lubricating ................. 6-29TTail/brake light ...................................... 6-36
Throttle grip and cable,
checking and lubricating ..................... 6-27
Throttle grip free play, checking............ 6-20
Tires ...................................................... 6-20
U2S3E3E0.book Page 1 Monday, September 19, 2011 8:42 AM