2012 YAMAHA TZR50 fuel filter

SAFETY INFORMATION .....................1-1
DESCRIPTION.....................................2-1Left view ...........................................3-1
Right view .........................................3-1
Controls and instruments .................3-1
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1 Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator light ................3-2
Neutral indicator light ......................3-2
Oil level warning light ......................3-2
Coolant temperature warning light ...............................................3-3
Engine trouble warning light ............3-3
Speedometer unit .............................3-3
Tachometer .......................................3-4
Handlebar switches ..........................3-4
Pass switch ......................................3-5
Dimmer switch .................................3-5
Turn signal switch ............................3-5
Horn switch .....................................3-5
Engine stop switch ..........................3-5
Start switch ......................................3-5
Clutch lever .......................................3-5
Shift pedal.........................................3-6
Brake lever ........................................3-6
Brake pedal.......................................3-6
Fuel tank cap ....................................3-7 Fuel ...................................................3-8
Fuel tank breather/overflow hose .....3-9
Catalytic converter............................3-9
2-stroke engine oil ..........................3-10
Fuel cock ........................................3-11
Starter (choke) lever ......................3-12
Seat.................................................3-12
Anti-theft device housing................3-13
Rear view mirrors ............................3-13
Sidestand ........................................3-14
Ignition circuit cut-off system .........3-14
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1 Starting a cold engine ......................5-1
Starting a warm engine ....................5-2
Shifting ..............................................5-2
Tips for reducing fuel consumption..................................5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1 Owner’s tool kit .................................6-1
Periodic maintenance chart for the emission control system .........6-3 General maintenance and
lubrication chart ............................6-4
Removing and installing cowlings and panels .....................................6-8
Checking the spark plug ................6-11
Transmission oil ..............................6-13
Coolant ...........................................6-14
Air filter element ..............................6-17
Adjusting the carburetor .................6-17
Adjusting the engine idling speed..........................................6-18
Adjusting the throttle grip free play .......................................6-18
Tires ................................................6-19
Cast wheels ....................................6-21
Adjusting the clutch lever free play .......................................6-21
Checking the front brake lever free play .......................................6-22
Adjusting the brake pedal free play .......................................6-22
Adjusting the shift pedal position ...6-22
Brake light switches .......................6-23
Checking the front and rear brake pads ..................................6-23
Checking the brake fluid level ........6-24
Changing the brake fluid ................6-25
Drive chain slack.............................6-25
Cleaning and lubricating the drive chain ............................................6-27
TABLE OF CONTENTS
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EAU10410
Left view
DESCRIPTION
2-1
2
1. Air filter (page 6-17)
2. Fuel cock lever (page 3-11)
3. Seat lock (page 3-12)
4. Grab bar (page 3-12)
5. Sidestand (page 3-14)
6. Shift pedal (page 3-6)
7. Coolant reservoir (page 6-14)
8. Front brake pads (page 6-23)9. Coolant reservoir cap (page 6-14)
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EAU13561
Fuel cock
The fuel cock supplies fuel from the
tank to the carburetor while filtering it
also.
The fuel cock has three positions:
OFF
1. Pointed end positioned over “OFF”
With the lever in this position, fuel will
not flow. Always return the lever to
this position when the engine is not
running.ON
1. Pointed end positioned over “ON”
With the lever in this position, fuel
flows to the carburetor. Normal riding
is done with the lever in this position.
RES
1. Pointed end positioned over “RES”
This indicates reserve. If you run out
of fuel while riding, move the lever to
this position. Fill the tank at the first
opportunity. Be sure to set the lever
back to “ON” after refueling!
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
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Dimensions:Overall length:2202 mm (86.7 in)
Overall width: 689 mm (27.1 in)
Overall height: 1175 mm (46.3 in)
Seat height: 820 mm (32.3 in)
Wheelbase: 1341 mm (52.8 in)
Ground clearance: 151 mm (5.94 in)
Minimum turning radius: 2900 mm (114.2 in)
Weight:Curb weight:124 kg (273 lb)
Engine:Engine type:Liquid cooled 2-stroke
Cylinder arrangement: Single cylinder
Displacement: 49 cm
3
Bore x stroke:40.3 x 39.0 mm (1.59 x 1.54 in)
Compression ratio: 11.50 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Type:YAMALUBE 2S or 2-stroke engine oil
(JASO FC grade) or (ISO EG-C or EG-D
grade)
Engine oil quantity:Quantity: 1.40 L (1.48 US qt, 1.23 Imp.qt)
Transmission oil:Transmission oil change quantity:0.75 L (0.79 US qt, 0.66 Im.qt)
Type: SAE10W-30 type SE motor oil
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):0.29 L (0.31 US qt, 0.26 Imp.qt)
Radiator capacity (including all routes): 0.70 L (0.74 US qt, 0.62 Imp.qt)
Air filter:Air filter element:Wet element
Fuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 13.8 L (3.65 US gal, 3.04 Imp.gal)
Fuel reserve amount: 2.2 L (0.58 US gal, 0.48 Imp.gal)
Carburetor:Manufacturer:DELL’ORTO
Type x quantity: PHBN 16 / DELL’ORTO x1
Spark plug(s):Manufacturer/model:NGK / BR9 ES
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch type: Wet, multiple-disc
Transmission:Primary reduction ratio:71/20 (3.55)
Secondary reduction ratio: 60/11 (5.45)
Final drive: Chain
Transmission type: Constant mesh 6-speed
Operation: Left foot operation
Gear ratio:1st:36/12 (3.00)
2nd: 33/16 (2.062)
3rd: 29/19 (1.526)
4th: 32/24 (1.227)
5th: 25/24 (1.041)
6th: 24/25 (0.960)
Chassis:Frame type:Double cradle
SPECIFICATIONS
8-1
8
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AAir filter element .......................................6-17
Anti-theft device housing .........................3-13
Autolube pump, adjusting........................6-28
BBattery......................................................6-32
Brake and clutch levers, checking andlubricating ..............................................6-29
Brake and shift pedals, checking and lubricating ..............................................6-29
Brake fluid level, checking .......................6-24
Brake fluid, changing ...............................6-25
Brake lever .................................................3-6
Brake light switches .................................6-23
Brake pedal ................................................3-6
Brake pedal free play, adjusting ..............6-22
CCables, checking and lubricating ............6-28
Carburetor, adjusting ...............................6-17
Care............................................................7-1
Catalytic converter .....................................3-9
Clutch lever ................................................3-5
Clutch lever free play, adjusting...............6-21
Coolant.....................................................6-14
Coolant temperature warning light ............3-3
Cowlings and panels, removing and installing ...................................................6-8
DDimmer switch ...........................................3-5
Drive chain slack ......................................6-25
Drive chain, cleaning and lubricating.......6-27
EEngine break-in ..........................................5-3
Engine idling speed .................................6-18 Engine oil .................................................3-10
Engine stop switch ....................................3-5
Engine trouble warning light ......................3-3
Engine, starting a warm .............................5-2
FFront and rear brake pads, checking ......6-23
Front brake lever free play, checking.......6-22
Front fork, checking .................................6-31
Fuel ............................................................3-8
Fuel cock..................................................3-11
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuse, replacing.........................................6-33
HHandlebar switches ...................................3-4
Headlight bulb, replacing .........................6-34
Horn switch ................................................3-5
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-14
Indicator and warning lights ......................3-2
LLicense plate light bulb, replacing ...........6-36
MMain switch/steering lock ..........................3-1
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
NNeutral indicator light.................................3-2
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-5
RRear view mirrors .....................................3-13
SSafety information ......................................1-1
Seat ..........................................................3-12
Shift pedal ..................................................3-6
Shift pedal position, adjusting .................6-22
Shifting .......................................................5-2
Sidestand .................................................3-14
Sidestand, checking and lubricating .......6-30
Spark plug, checking ...............................6-11
Specifications.............................................8-1
Speedometer unit ......................................3-3
Start switch ................................................3-5
Starter (choke) lever .................................3-12
Starting a cold engine ................................5-1
Steering, checking ...................................6-31
Storage.......................................................7-3
TTachometer ................................................3-4
Tail/brake light bulb, replacing .................6-35
Throttle grip and cable, checking
and lubricating .......................................6-28
Throttle grip free play, adjusting ..............6-18
Tires .........................................................6-19
Tool kit ........................................................6-1
Transmission oil .......................................6-13
Troubleshooting .......................................6-37
Troubleshooting charts ............................6-38
Turn signal indicator light ...........................3-2
INDEX
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