2012 YAMAHA SUPERJET fuel filter

Table of contents
After removing the watercraft
from the water .............................. 48
Care and storage ............................. 49
Post-operation care ...................... 49
Flushing the cooling water
passages ...................................... 49
Cleaning the watercraft ................... 50
Battery care ..................................... 50
Long-term storage ........................ 53
Cleaning .......................................... 53
Lubrication ....................................... 53
Rustproofing .................................... 54
Maintenance..................................... 55
Maintenance ................................. 55
Tool kit ............................................. 55
Adjusting the steering friction .......... 55
Adjusting the jet thrust nozzle
angle ............................................ 56
Periodic maintenance chart ............. 58
Checking the spark plugs ................ 59
Lubrication points ............................ 60
Checking the fuel filter ..................... 60
Adjusting the choke cable ............... 60
Adjusting the carburetor .................. 61
Specifications .................................. 62
Specifications ................................ 62
Trouble recovery ............................. 63
Troubleshooting ........................... 63
Troubleshooting chart ...................... 63
Emergency procedures ................ 65
Cleaning the jet intake and
impeller ........................................ 65
Jumping the battery ......................... 66
Replacing the fuse ........................... 66
Towing the watercraft ...................... 67
Submerged watercraft ..................... 67
UF2F74E0.book Page 2 Monday, May 30, 2011 5:23 PM

Description
17
1Fire extinguisher container
2Fuel cock knob
3Choke knob
4Clip
5Start switch
6Throttle lever
7Engine shut-off cord (lanyard)
8Engine stop switch
9Engine shut-off switch
10Fuel tank
11Battery
12Silencer
13Spark plug/Spark plug cap
14Water separator
15Muffler
16Fuel filter
17Flushing hose connector
18Electrical box
UF2F74E0.book Page 17 Tuesday, May 24, 2011 8:42 AM

Pre-operation checks
34
EJU32281
Pre-operation check points EJU40685Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the hood. (See page 23 for hood
removal and installation procedures.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, install the
hood in its original position.
EJU32333Engine compartment check
WARNING
EWJ00461
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.
Make sure that there is no damage inside the
engine compartment.
EJU34207Fuel system checks
WARNING
EWJ00381
Leaking fuel can result in fire or explosion.

Check for fuel leakage regularly.

If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:

Carburetor for leakage

Fuel filler cap and seal for damage

Fuel in fuel tank for water and dirt

Fuel tank for damage and leakage

Fuel hoses and joints for damage and leak-
age

Fuel filter for leakage

Fuel cock for leakage

Fuel tank breather hose for damage and
leakage
Releasing the pressure in the fuel tank
Release the pressure in the fuel tank before
each use.
To release the pressure in the fuel tank:
(1) Loosen the fuel filler cap slowly and re-
move it to release any pressure in the fuel
tank.
(2) Securely install the fuel filler cap by tight-
ening it until it stops.
EJU32364Fuel level check
Check the fuel level in the fuel tank.
1Fuel filler cap
UF2F74E0.book Page 34 Tuesday, May 24, 2011 8:42 AM

Maintenance
58
EJU40830Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to
be performed more frequently depending on your operating conditions. If you have any ques-
tions, consult a Yamaha dealer.
This“” mark indicates maintenance that you may do yourself.
This“” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50 hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, replace 59
Lubrication pointsLubricate 53
Intermediate hous-
ingLubricate 60
Fuel systemCheck—
Fuel filterCheck 60
Check, replace—
Fuel tankCheck, clean—
CarburetorCheck, adjust—
Engine idling
speedCheck, adjust 61
Carburetor throt-
tle shaftCheck—
Bilge strainerClean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust—
Handlebar pivot
shaftCheck, adjust—
Steering frictionCheck, adjust—
Throttle cableCheck, adjust—
Choke cableCheck, adjust 60
BatteryCheck, charge—
Rubber couplingCheck—
Engine mountCheck—
UF2F74E0.book Page 58 Tuesday, May 24, 2011 8:42 AM

Maintenance
60
the correct torque is 1/4 turn to 1/2 turn past
finger tight using the spark plug wrench in-
cluded in the tool kit. Have the spark plug ad-
justed to the correct torque with a torque
wrench as soon as possible.
(3) Wipe off any water or dirt inside the spark
plug cap.
(4) Install the spark plug cap by pushing it
down until it is securely installed in its
original position.
(5) Securely install the hood in its original po-
sition.
EJU41180Lubrication points
Lubricate moving parts with water-resistant
grease. (See page 53 for information on the
main lubrication points.)
Intermediate housing
Fill the intermediate housing with water-resis-
tant grease through the grease nipple using a
grease gun.
EJU34225Checking the fuel filter
Check the fuel filter. The fuel filter should be
replaced if water or dirt is found in the filter.
Have a Yamaha dealer replace the fuel filter if
necessary.
EJU34441Adjusting the choke cable
Check that the choke cable is properly adjust-
ed.
To adjust the choke cable:
(1) Pull the choke knob out until it stops, and
then release the knob. The knob should
not move.
(2) If the choke knob moves back on its own,
tighten the choke knob adjusting nut
slightly. If the knob is difficult to move,
loosen the adjusting nut slightly. Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
Grease quantity:
Initial 10 hours or 1 month:
20.0–22.0 cm³ (0.68–0.74 US oz,
0.71–0.78 Imp.oz)
Every 100 hours or 12 months:
3.0–5.0 cm³ (0.10–0.17 US oz,
0.11–0.18 Imp.oz)
1Fuel filter
1Choke knob adjusting nut
UF2F74E0.book Page 60 Tuesday, May 24, 2011 8:42 AM

Trouble recovery
63
EJU34561
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
sible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU34575Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
18
Fuse Burned out Replace fuse and
check wiring66
Battery Run down Recharge 50
Poor terminal con-
nectionsTighten as required
50
Terminal corroded Clean or replace 50
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Fuel cock Turned to “OFF”Turn fuel cock knob to
“ON”20
Fuel Empty Refill as soon as pos-
sible28
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Replace 59
Spark plug
capNot connected or
looseConnect properly
59
Crankcase Filled with water Have serviced by
Yamaha dealer67
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer60
Choke Knob moves back on
its ownTighten choke knob
adjusting nut60
UF2F74E0.book Page 63 Tuesday, May 24, 2011 8:42 AM

Trouble recovery
64
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible28
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Too much oil in fuel
mixing ratioCorrect fuel-to-oil ra-
tio to 50:127
Choke Knob is left pulled Push fully in 20
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer60
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Replace 59
Incorrect heat range Replace 59
Gap incorrect Replace 59
Spark plug
capNot connected or
looseConnect properly
59
Cracked, torn or dam-
agedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose electrical con-
nectionsHave serviced by
Yamaha dealer—
Carburetor Incorrect idle adjust-
mentHave serviced by
Yamaha dealer—
Clogged Have serviced by
Yamaha dealer61
Watercraft slow or
loses powerCavitation Jet intake clogged Clean 65
Impeller damaged or
wornHave serviced by
Yamaha dealer65
Engine over-
heatedJet intake clogged Clean
65
Fuel filter Clogged Have serviced by
Yamaha dealer60
Spark plug Fouled or defective Replace 59
Incorrect heat range Replace 59
Gap incorrect Replace 59
Spark plug
capsNot connected or
looseConnect properly
59
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer— TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF2F74E0.book Page 64 Tuesday, May 24, 2011 8:42 AM

Index
2-stroke engine oil .................................... 27
A
After removing the watercraft
from the water ....................................... 48
B
Battery care .............................................. 50
Battery checks.......................................... 35
Battery, jumping ....................................... 66
Beaching the watercraft ........................... 48
Bilge water check ..................................... 35
Bilge water, draining................................. 29
Bilge water, draining on water .................. 29
Boarding and starting in deep water ........ 46
Boarding and starting in shallow water .... 45
Bow rope hole .......................................... 24
C
Capsized watercraft ................................. 47
Carburetor, adjusting................................ 61
Choke cable, adjusting ............................. 60
Choke knob .............................................. 20
Cleaning ................................................... 53
Cleaning the watercraft ............................ 50
Cooling water pilot outlet .......................... 20
Cooling water pilot outlet check ............... 38
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 65
Engine break-in ........................................ 31
Engine compartment check...................... 34
Engine idling speed, adjusting ................. 61
Engine overheat warning system ............. 21
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 37
Engine shut-off switch .............................. 18
Engine stop switch ................................... 18
Engine unit check ..................................... 35
Enjoy your watercraft responsibly ............ 14
Equipment ................................................ 23
F
Fire extinguisher check ............................ 38
Fire extinguisher container ....................... 25
Fire extinguisher container checks........... 38
Flushing the cooling water passages ....... 49Fuel .......................................................... 27
Fuel and engine oil requirements ............. 27
Fuel cock knob ......................................... 20
Fuel filter, checking .................................. 60
Fuel level check ....................................... 34
Fuel system checks .................................. 34
Fuel tank, filling ........................................ 28
Fuse, replacing ......................................... 66
G
Getting to know your watercraft ............... 39
Glossary, watercraft ................................. 15
H
Hazard information ................................... 12
Hood ......................................................... 23
Hood check .............................................. 38
Hull and deck check ................................. 38
I
Identification numbers ................................ 1
J
Jet intake and impeller, cleaning .............. 65
Jet intake checks ...................................... 38
Jet thrust nozzle angle, adjusting ............. 56
Jumper cables, connecting ...................... 66
L
Labels, important ........................................ 2
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 40
Learning to operate your watercraft ......... 39
Leaving the watercraft .............................. 42
Limitations on who may operate
the watercraft .......................................... 7
Long-term storage .................................... 53
Lubrication................................................ 53
Lubrication points ..................................... 60
M
Main components, location of .................. 16
Maintenance ............................................. 55
Mixing fuel and oil .................................... 27
O
Operating in weeded areas ...................... 48
Operating positions .................................. 39
Operating the watercraft ........................... 42
Operating your watercraft ......................... 39
Operation requirements ............................. 9
UF2F74E0.book Page 1 Tuesday, May 24, 2011 8:42 AM