2012 YAMAHA RHINO 700 belt

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator lights and warning lights ........ 4-3
Multi-function meter unit ..................... 4-13
Light switch......................................... 4-25
Accelerator pedal ............................... 4-29
Brake pedal ........................................ 4-31
Parking brake lever ............................ 4-31
Drive select lever ................................ 4-33
Fuel tank cap ...................................... 4-33
Doors .................................................. 4-35
Seats .................................................. 4-37
Seat belts ........................................... 4-39
Glove compartment ............................ 4-39
Cup holders ........................................ 4-41
Cargo bed........................................... 4-43
1234
Adjusting the front and rear shock
absorber assemblies (YXR7FB/
YXR700FAB) ................................... 4-49
Adjusting the front shock absorber
assemblies (YXR7FSPB)................. 4-53
Adjusting the rear shock absorber
assemblies (YXR7FSPB)................. 4-67
Trailer hitch bracket and receiver....... 4-79
Auxiliary DC jack ................................ 4-79
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Final gear oil ...................................... 5-23
Differential gear oil ............................. 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Instruments, lights and switches ........ 5-29
Control cables .................................... 5-29
5
1RB60-EE.book Page 1 Thursday, April 7, 2011 10:43 AM

Tires ....................................................5-29
OPERATION ............................................6-1
Engine break-in .....................................6-3
Starting the engine ................................6-7
Drive select lever operation and
reverse driving ..................................6-11
On-Command four-wheel-drive
switch and differential gear lock
switch ................................................6-19
Parking ................................................6-23
Loading ...............................................6-25
BASIC GUIDE FOR SAFE USE ...............7-1
KNOW YOUR VEHICLE .......................7-3
Driver requirements ..............................7-7
Passenger requirements .......................7-9
Occupant protection system ...............7-11
Protective structure .............................7-13
Seat belts ............................................7-17
Doors ..................................................7-25
Passenger handholds .........................7-27
Seat and hip restraints ........................7-29
Floorboard...........................................7-29
Steering wheel ....................................7-31
LEARNING TO OPERATE YOUR
VEHICLE ..........................................7-33
67
Personal protective equipment ........... 7-33
Practice for new Rhino users.............. 7-35
Getting ready to ride ........................... 7-37
Turning ............................................... 7-39
Accelerating ........................................ 7-43
Braking ............................................... 7-45
Engine braking.................................... 7-45
Leaving the vehicle ............................. 7-47
Parking on a flat area ......................... 7-47
Parking on a slope .............................. 7-49
Loading ............................................... 7-51
Operation on different surfaces and
terrains ............................................. 7-53
Hills ..................................................... 7-55
Uphill................................................... 7-57
Downhill .............................................. 7-61
Rough terrain ...................................... 7-65
Pavement ........................................... 7-65
Water .................................................. 7-67
Loose terrain/slippery terrain .............. 7-71
Brush or wooded areas ...................... 7-73
Encountering obstacles ...................... 7-75
1RB60-EE.book Page 2 Thursday, April 7, 2011 10:43 AM

PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
1RB60-EE.book Page 3 Thursday, April 7, 2011 10:43 AM

2-3
DRIVER
UNDER16
Before you operate the Rhino

Prepare yourself and your passenger:
This vehicle is intended for use only by an
operator 16 or older with a valid motor vehi-
cle license. Check country laws for minimum
age requirements.
This vehicle is designed to carry the driver
and one passenger. Never carry passen-
gers in the cargo bed.
Both driver and passenger should wear seat
belts properly.
Both driver and passenger must be able to
put both feet flat on the floorboard while
seated upright with their backs against the
backrests. Passenger must be able to reach
and hold the handholds within the cage/
frame.
1RB60-EE.book Page 3 Thursday, April 7, 2011 10:43 AM

2-9
While using the Rhino

Keep your body completely inside the vehicle
at all times. Keep both hands on the steering
wheel. Be sure the passenger is seated, belt-
ed, and holding onto the handholds. Close
doors before driving. Any part of your body
(arms, legs, and head) outside the vehicle can
be struck by objects your vehicle is passing or
crushed by the vehicle cage/frame in a rollover
accident.


Watch for branches, brush, or other hazards
that could enter the vehicle.


Abrupt maneuvers or aggressive driving, even
on flat, open areas, can cause loss of control,
including rollovers. The Rhino has higher
ground clearance and other features to handle
rugged terrain, and, as a result, can overturn in
situations where some other vehicles may not.
1RB60-EE.book Page 9 Thursday, April 7, 2011 10:43 AM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPB)
17. Passenger seat
18. Passenger handhold
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
I H G F EJKLM
AC N O D
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3-2
3
26. Light switch
27. Steering wheel
28. Main switch
29. On-Command four-wheel-drive and differential gear lock switches
30. Multi-function meter unit
31. Helmet/Seat belt indicator light
32. Auxiliary DC jack
33. Drive select lever
34. Parking brake lever
35. Accelerator pedal
36. Brake pedal
37. Horn switchThe vehicle you have purchased may differ slightly
from those shown in the figures of this manual.
R
S P
QT
Y Z
X
H W
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1RB60-EE.book Page 2 Thursday, April 7, 2011 10:43 AM

4-1 1. Main switch a. OFF b. ON c. START
1. Contacteur à cléa. OFF (arrêt)
b. ON (marche) c. START (mise en marche)
1. Interruptor principal a. OFF (desconectado)
b. ON (contacto) c. START (arranque)
OFFONSTART
1a
b
c
EVU00130
1 -INSTRUMENT AND CONTROL
FUNCTIONS
EVU00140
Main switch
Functions of the respective switch positions are as
follows:
ON:
All electrical circuits are supplied with power.TIPTIPThe helmet/seat belt indicator light comes on and
stays on while the key is turned to “ON”.OFF:
All electrical circuits are switched off. The key
can be removed in this position.
START:
The electric starter is engaged by turning and
holding the key in this position. Release the
key when the engine starts.
1RB60-EE.book Page 1 Thursday, April 7, 2011 10:43 AM