Page 299 of 492

8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
Cooling system*Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
1RB60-EE.book Page 8 Thursday, April 7, 2011 10:43 AM
Page 312 of 492
8-21 1. Console
1. Console
1. Consola
1
5B410011
Console
To remove
1. Remove the seats. (See page 4-37 for seat
removal and installation procedures.)
2. Remove the parking brake lever boot.
3. Pull the console forward and upward (the
drive select lever boot will come loose). To
ease removal of the console, shift the drive
select lever into the low gear “L” position.
1RB60-EE.book Page 21 Thursday, April 7, 2011 10:43 AM
Page 314 of 492
8-23
To install
1. Place the console in its original position.
2. Install the parking brake lever boot.
3. Install the seats.NOTICE
Be sure to position the seat belt buckles to
the outside of the console.
When installing the console, be sure not to
pinch the cables or wires.
Make sure that the groove at the bottom of
the parking brake lever boot and the drive
select lever boot fits securely around the
edge of the hole in the console.
1RB60-EE.book Page 23 Thursday, April 7, 2011 10:43 AM
Page 382 of 492
8-91 1. Brake pad wear indicator groove
1. Rainure d’indication d’usure de plaquette de frein
1. Ranura indicadora de desgaste de la pastilla de freno
1
5B410020
Checking the parking brake pads
Each brake pad is provided with two wear indicator
grooves, which allow you to check the brake pad
wear without having to disassemble the brake. To
check the brake pad wear, check the wear indica-
tor grooves. If a brake pad has worn to a wear in-
dicator groove, have a Yamaha dealer replace the
brake pads as a set.
1RB60-EE.book Page 91 Thursday, April 7, 2011 10:43 AM
Page 392 of 492
8-101 a. Parking brake lever free play
a. Garde du levier de frein de stationnement
a. Holgura de la palanca del freno de estacionamiento
a
EVU00870
Parking brake lever free play adjustment
Periodically check the parking brake lever free
play and adjust it if necessary.
1. Shift the drive select lever into low gear “L”.
2. Remove the seats. (See page 4-37 for seat
removal and installation procedures.)
3. Remove the console. (See pages 8-21–8-23
for console removal and installation proce-
dures.)
4. Check the parking brake lever free play. The
maximum free play is equal to one click of the
parking brake lever. If necessary, adjust the
free play as follows.
5. Release the parking brake lever.
6. Slide the rubber cover back on the parking
brake cable.
1RB60-EE.book Page 101 Thursday, April 7, 2011 10:43 AM
Page 470 of 492

10-5 Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Parking brake indicator light:
LED
On-Command four-wheel-drive/differential gear lock indica-
tor:
LCD
High-range indicator light:
LED
Low-range indicator light:
LED
Differential gear lock indicator light:
LED
Helmet/seat belt indicator light:
12 V, 0.7 W × 2
Fuses:Main fuse:
40.0 A
Fuel injection system fuse:
10.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse:
10.0 A
Backup fuse:
10.0 AFour-wheel-drive motor fuse:
10.0 A
Radiator fan fuse:
25.0 A
For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
1RB60-EE.book Page 5 Thursday, April 7, 2011 10:43 AM
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