EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning lights .............. 4-2
Multi-function display .................................. 4-5
Handlebar switches .................................... 4-7
Throttle lever ............................................ 4-13
Speed limiter ............................................ 4-13
Front brake lever ...................................... 4-14
Brake pedal and rear brake lever ............. 4-14
Drive select lever ...................................... 4-15
Fuel tank cap ............................................ 4-15
Fuel .......................................................... 4-16
Seat .......................................................... 4-18Storage compartments .............................4-18
Front carrier ..............................................4-21
Rear carrier ...............................................4-21
Adjusting the front and rear shock
absorber assemblies ...............................4-21
Auxiliary DC jack .......................................4-23
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7
OPERATION...................................................6-1
Starting the engine ......................................6-1
Operating the drive select lever and
driving in reverse ......................................6-2
Engine break-in ...........................................6-4U1HP60E0.book Page 1 Monday, April 11, 2011 7:56 PM
3-2
3
EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Drive select lever
2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Rear brake fluid reservoir
6. Multi-function display
7. Front brake fluid reservoir
8. On-Command four-wheel-drive/differential gear lock
switch
9. Front brake lever
10.Throttle lever
11.Front storage compartment
12.Main switch
13.Auxiliary DC jackU1HP60E0.book Page 2 Monday, April 11, 2011 7:56 PM
4-23
4Shock absorber cylinder damage could also
result in poor handling which could cause an
accident.
Do not tamper with or attempt to open the
cylinder assembly.Do not subject the shock absorber assembly
to an open flame or other high heat.Do not deform or damage the cylinder in any
way.Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.EBU19183Auxiliary DC jack The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
1. Auxiliary DC jack cap
1. Auxiliary DC jack
U1HP60E0.book Page 23 Monday, April 11, 2011 7:56 PM
4-24
4 5. Turn the accessory on.
6. When the auxiliary DC jack is not being used,
cover it with the cap.
NOTICEECB00120Do not use accessories requiring more than
the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.Maximum rated capacity for the auxiliary DC
jack:
DC 12 V, 10 A (120 W)
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8-60
8
The main fuse, the fuel injection system fuse, the
EPS fuse, and the fuse box are located under pan-
el A. (See page 8-10.)
If a fuse is blown, replace it as follows.
1. Turn the key to“” (off) and turn off all elec-
trical circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
1. Auxiliary DC jack fuse
2. Four-wheel-drive motor fuse
3. Ignition fuse
4. Radiator fan fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuseU1HP60E0.book Page 60 Monday, April 11, 2011 7:56 PM
8-61
8
3. Turn the key to“” (on) and turn on the elec-
trical circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
EBU27443Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the cover at the rear of the headlight
by pulling it off.
2. Remove the headlight bulb cover. Specified fuses:
Main fuse:
40.0 A
Headlight fuse:
10.0 A
Ignition fuse:
10.0 A
Four-wheel-drive motor fuse:
10.0 A
Signaling system fuse:
5.0 A
Auxiliary DC jack fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
15.0 A
EPS fuse:
40.0 A1. Cover at the rear of the headlight
U1HP60E0.book Page 61 Monday, April 11, 2011 7:56 PM
10-5
10
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting:
EL (Electroluminescent)
Neutral indicator light:
LED
Reverse indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
EPS warning light:
LED
Park indicator light:
LED
On-Command four-wheel-drive/differential gear lock
indicator:
LCD
High-range indicator light:
LED
Low-range indicator light:
LED
Differential gear lock indicator light:
LEDFuses:Main fuse:
40.0 A
Fuel injection system fuse:
15.0 A
EPS fuse:
40.0 AHeadlight fuse:
10.0 A
Signaling system fuse:
5.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan fuse:
20.0 A
EBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
U1HP60E0.book Page 5 Monday, April 11, 2011 7:56 PM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-39
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-56
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-48
Brake hose protectors, checking the rear .................... 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ...................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-46
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-53
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-32
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-29Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-46
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-27
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............ 8-50
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-63
Headlight bulb, replacing ............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7
U1HP60E0.book Page 1 Monday, April 11, 2011 7:56 PM