2012 YAMAHA GRIZZLY 550 brake light

8-52
8
6. Install the panel.
If the correct free play cannot be obtained, have a
Yamaha dealer adjust it.
TIPWhen adjusting the rear brake pedal free play:
Be sure not to step on the brake pedal.
Make sure the rear brake lever and brake pedal
do not move.
EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.
1. Brake pedal cable joint
2. Slight play (0.1 –0.5 mm [0.004– 0.02 in])
1
2
1. Front axle boot (each side)
1
1
U1HS60E0.book Page 52 Tuesday, April 26, 2011 7:53 PM

8-63
86. Connect the headlight coupler.
7. Install the headlight bulb cover.
NOTICE:
Make sure the headlight bulb cover is se-
curely fitted and seated properly.
[ECB01080]
8. Install the cover at the rear of the headlight.
9. Adjust the headlight beam if necessary.EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.
To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).EBU25642Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows. 1. Remove panel H. (See page 8-10.)
2. Remove the tail/brake light bulb holder (to- gether with the bulb) by turning it counter-
clockwise.
1. Do not touch the glass part of the bulb.
1. Headlight beam adjusting screw
U1HS60E0.book Page 63 Tuesday, April 26, 2011 7:53 PM

8-64
8
3. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise. 4. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
5. Install the bulb holder (together with the bulb) by turning it clockwise.
6. Install the panel.
EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
3. Elevate the ATV and place a suitable stand under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
1. Tail/brake light bulb holder
1. Tail/brake light bulb
1. Wheel nut
U1HS60E0.book Page 64 Tuesday, April 26, 2011 7:53 PM

10-4
10
Minimum:Front:
32.0 kPa (0.320 kgf/cm ², 4.6 psi)
Rear: 27.0 kPa (0.270 kgf/cm ², 4.0 psi)Front wheel:Wheel type:
Panel wheel
Rim size: 12 x 6.0 ATRear wheel:Wheel type:
Panel wheel
Rim size: 12 x 7.5 ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Left hand and right foot operation
Specified brake fluid:
DOT 4
Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Rear suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 230 mm (9.1 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
U1HS60E0.book Page 4 Tuesday, April 26, 2011 7:53 PM

10-5
10
Tail/brake light:12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
EPS warning light: YFM550FADB LED
YFM5FGPB LED
YFM5FGPHB LED
Park indicator light:
LED
On-Command four-wheel-drive/differential gear lock
indicator:
LCD
High-range indicator light: LED
Low-range indicator light: LED
Differential gear lock indicator light:
LEDFuses:Main fuse:40.0 A
Fuel injection system fuse:
15.0 A EPS fuse:
YFM550FADB 40.0 A
YFM5FGPB 40.0 A
YFM5FGPHB 40.0 A
Headlight fuse:
10.0 A
Signaling system fuse: 5.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse:
10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan fuse: 20.0 A
EBU30400For EUR only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
U1HS60E0.book Page 5 Tuesday, April 26, 2011 7:53 PM

INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-39
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-56
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-48
Brake hose protectors, checking the rear .................... 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ...................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-46
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-53
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-32
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-29Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-46
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................ 4-3FFinal gear oil ......................................................... 5-3, 8-27
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............ 8-50
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-63
Headlight bulb, replacing ............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7
U1HS60E0.book Page 1 Tuesday, April 26, 2011 7:53 PM

LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ................................................ 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ...................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................. 4-10
On-Command four-wheel-drive switch ........................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit ........................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light .......................................................... 4-2
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRadiator grills, removing .............................................. 8-20
Rear knuckle pivots, lubricating ................................... 8-55
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18 Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-42
Spark plug, checking .................................................... 8-20
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking .......................................... 8-55
Starting the engine ......................................................... 6-1
Start switch ..................................................................... 4-8
Steering shaft, lubricating ............................................. 8-56
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-18
TTail/brake light bulb, replacing ..................................... 8-63
Throttle lever ......................................................... 4-13, 5-4
Throttle lever free play, adjusting ................................. 8-45
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-66
Troubleshooting charts ................................................. 8-67VValve clearance ............................................................ 8-46
V-belt case drain plug .................................................. 8-44
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-55
Wheel, installing ........................................................... 8-65
Wheel, removing .......................................................... 8-64
U1HS60E0.book Page 2 Tuesday, April 26, 2011 7:53 PM