Page 117 of 166
8-28
8
TIPThe radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.If the engine overheats, see page 8-63 for fur-
ther instructions.EBU23605To change the coolant
WARNING
EWB01890Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.1. Place the ATV on a level surface.
2. Remove panels D and E. (See page 8-10.)
3. Place a container under the engine, and thenremove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the footrest.)
1. Coolant drain bolt
2. Gasket
1. Trough
12
U1CT61E0.book Page 28 Wednesday, April 20, 2011 6:36 PM
Page 119 of 166

8-30
8
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine.
[ECB00991]
13. Pour the recommended coolant into the radia-
tor until it is full.
14. Install the radiator cap, start the engine, let it idle for several minutes, and then turn it off.
15. Remove the radiator cap to check the coolant level in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,
and then install the radiator cap. 16. Start the engine, and then check for coolant
leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.17. Install the panels and the front carrier.EBU23646Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
Antifreeze/water mixture ratio:1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity: Radiator capacity (including all routes):1.32 L (1.40 US qt, 1.16 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
U1CT61E0.book Page 30 Wednesday, April 20, 2011 6:36 PM
Page 152 of 166
8-63
8Engine overheating
WARNING
EWB02290Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-
ommended coolant as soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
U1CT61E0.book Page 63 Wednesday, April 20, 2011 6:36 PM
Page 157 of 166

10-2
10
Type:SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement: 2.40 L (2.54 US qt, 2.11 Imp.qt)Final gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil
Quantity: 0.38 L (0.40 US qt, 0.33 Imp.qt)
Differential gear oil:Type:Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.23 L (0.24 US qt, 0.20 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 1.32 L (1.40 US qt, 1.16 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:
YFM450FAPB Unleaded gasoline only
YFM45FGPB Regular unleaded gasoline only
YFM45FGPHB Regular unleaded gasoline only
Fuel tank capacity: 15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)Carburetor:Type × quantity:
BSR33 x 1Spark plug (s):Manufacturer/model: NGK/DR8EA
Spark plug gap: 0.6 –0.7 mm (0.024 –0.028 in)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
U1CT61E0.book Page 2 Wednesday, April 20, 2011 6:36 PM
Page 163 of 166

INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-51
Brake fluid, changing ................................................... 8-41
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ...................... 8-41
Brake lever, front .......................................................... 4-13
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-48
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-47
Carburetor, adjusting ................................................... 8-36
Carrier, front ................................................................. 4-22
Carrier, rear .................................................................. 4-22
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-3
DDifferential gear oil ................................................ 5-3, 8-24
Drive select lever ......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-38
Drive shaft universal joint, lubricating .......................... 8-49EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-36
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-7
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ............ 4-4
Fuel ....................................................................... 4-15, 5-3
Fuel cock ..................................................................... 4-16
Fuel gauge ..................................................................... 4-6
Fuel tank cap ............................................................... 4-14
Fuses, replacing .......................................................... 8-54HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-57
Headlight bulb, replacing ............................................. 8-55
High-range indicator light ............................................... 4-2
U1CT61E0.book Page 1 Wednesday, April 20, 2011 6:36 PM