Page 10 of 142

Axle boots ................................................ 8-35
Brake light switches ................................. 8-35
Checking and lubricating the cables ........ 8-36
Checking and lubricating the front and rear brake levers .................................... 8-37
Checking and lubricating the brake pedal ...................................................... 8-37
Checking the wheel hub bearings ............ 8-38
Lubricating the steering shaft ................... 8-38
Battery ...................................................... 8-39
Replacing a fuse ...................................... 8-41
Replacing a headlight bulb ....................... 8-43
Adjusting a headlight beam ...................... 8-45
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel .................................... 8-45
Installing a wheel ...................................... 8-46
Troubleshooting ....................................... 8-47
Troubleshooting chart .............................. 8-48
CLEANING AND STORAGE .......................... 9-1 Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1 Identification numbers .............................. 11-1
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2-1
2
EBU17431
SAFETY INFORMATION
EBU17564AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:Read this manual and all labels carefully and fol-
low the operating procedures described.Never operate an ATV without proper training or
instruction.Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc.Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
Never carry a passenger on an ATV.Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park-
ing lots and paved streets.Never operate an ATV on any paved street,
paved road or motorway.Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country ’s laws and regula-
tions before you ride on unpaved public streets
or roads.Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.Never consume alcohol or drugs before or while
operating this ATV.Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.Never attempt wheelies, jumps, or other stunts.
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Page 25 of 142
3-2
3
EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Parking brake lock plate
5. Horn switch
6. Drive select lever
7. Speedometer
8. Main switch
9. Fuel tank cap
10.On-Command four-wheel-drive switch
11.Throttle lever
12.Front brake lever
123410
567 89 1112
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4-2
4
EBU17815Indicator lights and warning light EBU17870Neutral indicator light “NEUTRAL ”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17850Reverse indicator light “REVERSE”
This indicator light comes on when the transmis-
sion is in the reverse position.
EBU26932Oil temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ ON”, with the engine
stop switch set to “”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, or if the warning light re-
mains on after the start switch is released, have a
Yamaha dealer check the electrical circuit. If the warning light stays on when the engine is
cool, have a Yamaha dealer check the electrical
circuit.NOTICEECB00010The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. On-Command four-wheel-drive indicator light “”
4. Oil temperature warning light “”U1NS60E0.book Page 2 Monday, August 1, 2011 4:12 PM
Page 28 of 142
4-3
4
EBU17952On-Command four-wheel-drive indicator
light“”
This indicator light comes on when the On-Com-
mand four-wheel-drive switch is set to the “4WD ”
position.TIPDue to the synchronizing mechanism in the differ-
ential gear case, the light may not come on until
the ATV starts moving.EBU18022Speedometer This speedometer is equipped with an odometer
and a tripmeter. The tripmeter can be reset to zero
with the reset knob. Use the tripmeter to estimate
how far you can ride on a tank of fuel before going
to reserve. This information will enable you to plan
fuel stops in the future.
1. Reset knob
2. Speedometer
3. Odometer
4. Tripmeter
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4-5
4
EBU28432On-Command four-wheel-drive switch
“2WD ”/“ 4WD ”
WARNING
EWB00163Always stop the ATV before changing from
two-wheel drive to four-wheel drive and vice
versa. The ATV handles differently in two-
wheel drive than in four-wheel drive in some
circumstances. Changing from two-wheel
drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly
handle differently. This could distract the oper-
ator and increase the risk of losing control and
of causing an accident.This ATV is equipped with a switch to change from
two-wheel drive to four-wheel drive and vice versa.
Select the appropriate drive according to the ter-
rain and the conditions.“2WD ” (two-wheel drive): Power is supplied to
the rear wheels.“ 4WD ” (four-wheel drive): Power is supplied to
the rear and front wheels. To change from two-wheel drive to four-wheel
drive, stop the ATV and push the switch in to the
“
4WD ” position. The four-wheel-drive indicator
light “” comes on.
To change from four-wheel drive to two-wheel
drive, stop the ATV and push the switch in to the
“ 2WD ” position.
EBU18282Throttle lever Once the engine is running, pushing the throttle le-
ver will increase the engine speed.1. On-Command four-wheel-drive switch “2WD”/“4WD”
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5-2
5
Front brake
Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to
specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-3, 8-27, 8-29, 8-30
Rear brake
Check operation, and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play, and adjust if necessary. 5-3, 8-27, 8-30
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary. 5-4, 8-26
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-36
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary. 5-4
Brake pedal
Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary. 8-37
Brake levers
Make sure that operation is smooth. Lubricate lever pivoting points if
necessary. 8-37
Axle boots Check for cracks or damage, and replace if necessary. 8-35
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches
Check operation, and correct if necessary. 5-6
ITEM ROUTINE PAGE
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6-5
60
– 160 km (0 –100 mi) or 0 –10 hours
Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.
160– 320 km (100 –200 mi) or 10– 20 hours
Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.
320 km (200 mi) or 20 hours and beyond
The ATV can now be operated normally.
NOTICEECB00220If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV.EBU20702Parking When parking the ATV, apply the brake pedal, shift
the drive select lever into the forward position, stop
the engine, apply the parking brake, and then turn
the fuel cock to “OFF ”.
EBU20764Parking on a slope
WARNING
EWB00831Avoid parking on hills or other inclines. Park-
ing on a hill or other incline could cause the
ATV to roll out of control, increasing the
chance of an accident. If you must park on an
incline, place the ATV transversely across the
incline, shift the drive select lever to the for-
ward position, stop the engine, apply the park-
ing brake, and then block the front and rear
wheels with rocks or other objects.1. Parking brake lock plate
U1NS60E0.book Page 5 Monday, August 1, 2011 4:12 PM