Page 16 of 142
1-6
1
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
******
*** kW
*** kg
****1
2
34
This pictogram shows trailer Hitch Tow
weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This pictogram shows trailer Hitch Tongue
weight limit. (Weight on the trailer tongue.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
1
2
3
4Year of construction
Model Name
Max. Power
Mass In Running Order
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1-8
1
5FU-F816M-20
25 kPa, (3.6 psi)
25 kPa, (3.6 psi)
22 kPa, (3.2 psi)
22 kPa, (3.2 psi)
LOAD LIMIT40 kg{88 lbs}
5ND-F4877-20
LOAD LIMIT80 kg{176 lbs}
5ND-F4897-20
MAXIMUM LOADING LIMIT
5ND-F151K-00
PULLING LOAD: 4900 N (500 kgf)1102 lbf
TONGUE WEIGHT: 147 N ( 15 kgf) 33 lbf
13
2
4
5
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2-2
2
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.Always keep both hands on the handlebars and
both feet on the footboards of the ATV during
operation.Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur-
faces. Shift your weight forward. Never open the
throttle suddenly. Never go over the top of a hill
at high speed.Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
down the hill where possible.Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech-
nique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.Always use proper procedures if you stall or roll
backwards when climbing a hill. Maintain a
steady speed when climbing a hill. If you stall or
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Page 41 of 142
4-16
4
EBU18993Adjusting the front shock absorber as-
semblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.1. Spring preload adjusting ring
2. Position indicator
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Page 42 of 142
4-17
4
EBU19023Adjusting the rear shock absorber as-
sembly The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
NOTICEECB01090Never turn the adjusting mechanism beyond
the minimum and maximum settings.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
1. Special wrenchSpring preload setting:
Minimum (soft):1
Standard: 2
Maximum (hard): 5
1. Spring preload adjusting ring
2. Position indicator
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6-7
6market products or having other modifications
performed to your ATV that change any of the ve-
hicle
’s design or operation characteristics can put
you and others at greater risk of serious injury or
death. You are responsible for injuries related to
changes in the vehicle.
Keep the following in mind when considering an
accessory or operating an ATV which has acces-
sories.
Accessories should be rigidly and securely
mounted. An accessory which can shift position
or come off while you are riding could affect your
ability to control the ATV.Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam-
ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU21061Loading
WARNING
EWB00820Never exceed the stated load capacity for this
ATV. Overloading this ATV or carrying or tow-
ing cargo improperly could cause changes in
ATV handling which could lead to an accident.
Cargo should be properly distributed and se-
curely attached. Reduce speed when carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking.Cargo or a trailer can change the stability and han-
dling of an ATV.
You must use common sense and good judgment
when carrying cargo or towing a trailer. Keep the
following points in mind:Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
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6-8
6
Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath-
room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad-
just the load in the trailer, if necessary, to reduce
the weight on the hitch. If you are carrying cargo
and towing a trailer, include the tongue weight in
the maximum ATV load limit.
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A
shifting load can cause an accident.Make sure the load does not interfere with con-
trols or your ability to see where you are going.Ride more slowly than you would without a load.
The more weight you carry, the slower you
should go.Allow more braking distance. A heavier ATV
takes longer to stop.Avoid making sharp turns unless at very slow
speeds.Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and
handling of the ATV.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo,
accessories, and tongue):210.0 kg (463 lb)
Fron t c a rr ie r : 40.0 kg (88 lb)
Rear carrier: 80.0 kg (176 lb)
Storage compartment: 2.0 kg (4 lb)
Trailer hitch: Pulling load (total weight of trailer and car-
go): 4900 N (500 kgf, 1102 lbf)
Tongue weight (ver tical weight on trailer
hitch point): 147 N (15 kgf, 33 lbf)
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7-6
7
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
creases the maximum speed of the ATV. Turning
in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-6.)
Loading and accessories
WARNING
EWB01462Improper loading or towing can increase the
risk of loss of control, an overturn, or other ac-
cident. To reduce the risk of an accident:
Do not exceed the maximum loading limits
for the vehicle (see “
MAXIMUM LOADING
LIMIT” in this section or vehicle labeling).Keep weight on racks centered side to side,
and as low as possible. Be sure cargo is se-
cured – a loose load could change handling
unexpectedly.Make sure the load does not interfere with
your control or ability to see where you are
going.Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines.Turn gradually and go slowly.Take extra precautions when driving with a load or
trailer. Follow these instructions and always use
common sense and good judgment when carrying
cargo or towing a trailer.
1. Adjusting screwU1NS60E0.book Page 6 Monday, August 1, 2011 4:12 PM