EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-5
Speed limiter .............................................. 4-6
Front brake lever ........................................ 4-7
Brake pedal and rear brake lever ............... 4-7
Parking brake ............................................. 4-8
Drive select lever ........................................ 4-9
Fuel tank cap .............................................. 4-9
Fuel .......................................................... 4-10 Fuel cock ..................................................4-11
Starter (choke) ..........................................4-13
Seat ..........................................................4-13
Storage compartment ...............................4-14
Front carrier ..............................................4-15
Rear carrier ...............................................4-15
Adjusting the front shock absorber
assemblies ..............................................4-16
Adjusting the rear shock absorber assembly .................................................4-17
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM
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EBU17815Indicator lights and warning light EBU17870Neutral indicator light “NEUTRAL ”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17850Reverse indicator light “REVERSE”
This indicator light comes on when the transmis-
sion is in the reverse position.
EBU26932Oil temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ ON”, with the engine
stop switch set to “”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, or if the warning light re-
mains on after the start switch is released, have a
Yamaha dealer check the electrical circuit. If the warning light stays on when the engine is
cool, have a Yamaha dealer check the electrical
circuit.NOTICEECB00010The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. On-Command four-wheel-drive indicator light “”
4. Oil temperature warning light “”U1NS60E0.book Page 2 Monday, August 1, 2011 4:12 PM
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EBU18754Fuel Make sure there is sufficient gasoline in the tank.
WARNING
EWB02521Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions.1. Before refueling, turn off the engine and besure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel reach-
es the bottom of the filler tube. Because fuel
expands when it heats up, heat from the en-
gine or the sun can cause fuel to spill out of
the fuel tank.1. Fuel tank cap
1. Maximum fuel level
2. Fuel tank filler tube
U1NS60E0.book Page 10 Monday, August 1, 2011 4:12 PM
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3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 Nm (5.5 m ·kgf, 40 ft ·lbf)
Rear wheel nut: 55 Nm (5.5 m ·kgf, 40 ft ·lbf)
U1NS60E0.book Page 47 Monday, August 1, 2011 4:12 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-19
Axle boots .................................................................... 8-35BBattery .......................................................................... 8-39
Brake fluid, changing ................................................... 8-30
Brake fluid level, checking ........................................... 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-7
Brake levers, checking and lubricating ........................ 8-37
Brake light switches ..................................................... 8-35
Brake pads and shoes, checking ................................. 8-27
Brake pedal and rear brake lever ................................... 4-7
Brake pedal, checking and lubricating ......................... 8-37
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-36
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-18
Drive select lever ........................................................... 4-9Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-27
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-15
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-10, 5-3
Fuel cock ..................................................................... 4-11
Fuel tank cap ................................................................. 4-9
Fuses, replacing .......................................................... 8-41HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-45
Headlight bulb, replacing ............................................. 8-43
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights and warning light ................................... 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM