2012 YAMAHA FZ8 S check oil

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-3
Controls and instruments ............... 2-5
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-14
ABS (for ABS models) .................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seats ............................................ 3-18
Storage compartment .................. 3-19
Rear view mirrors.......................... 3-20
Adjusting the front fork ................. 3-20
Adjusting the shock absorber assembly ................................... 3-22 Luggage strap holders .................. 3-24
Sidestand ...................................... 3-24
Ignition circuit cut-off system ....... 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Coolant.......................................... 6-14
Replacing the air filter element ..... 6-16
Adjusting the engine idling
speed ......................................... 6-18 Checking the throttle grip free
play ............................................ 6-19
Valve clearance............................. 6-19
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Adjusting the clutch lever free play ............................................ 6-22
Checking the brake lever free
play ............................................ 6-23
Brake light switches ..................... 6-24
Checking the front and rear brake pads .......................................... 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack........................... 6-27
Cleaning and lubricating the drive chain.......................................... 6-28
Checking and lubricating the cables ........................................ 6-29
Checking and lubricating the
throttle grip and cable ............... 6-29
Checking and lubricating the brake and shift pedals............... 6-30
Checking and lubricating the brake and clutch levers ............. 6-30
Checking and lubricating the
sidestand................................... 6-31
Checking the front fork ................. 6-31
Checking the steering................... 6-32
Checking the wheel bearings ....... 6-33
Battery .......................................... 6-33U42PE4E0.book Page 1 Wedne sday, August 6, 2014 3:25 PM

DESCRIPTION
2-3
2
EAU32231
Right view(FZ8-S)
10
12 11
23 5
46
1
9
8
7
1. Luggage strap holder (page 3-24)
2. Fuse box (page 6-34)
3. Battery (page 6-33)
4. Rear brake fluid reservoir (page 6-25)
5. Coolant reservoir (page 6-14)
6. Engine oil filler cap (page 6-11)
7. Front fork rebound damping force adjusting screw (page 3-20) 8. Front fork spring preload adjusting bolt (page 3-20)
9. Front fork compression damping force adjusting screw (page 3-20)
10.Engine oil level check window (page 6-11)
11.Brake pedal (page 3-14)
12.Rear brake light switch (page 6-24)
U42PE4E0.book Page 3 Wedne
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DESCRIPTION
2-4
2(FZ8-SA)
911 10
24
5
3
1
8
7
6
1. Luggage strap holder (page 3-24)
2. Fuse box (page 6-34)
3. Rear brake fluid reservoir (page 6-25)
4. Coolant reservoir (page 6-14)
5. Engine oil filler cap (page 6-11)
6. Front fork rebound damping force adjusting screw (page 3-20)
7. Front fork spring preload adjusting bolt (page 3-20)
8. Front fork compression damping force adjusting screw (page 3-20)
9. Engine oil level check window (page 6-11) 10.Brake pedal (page 3-14)
11.Battery (page 6-33)U42PE4E0.book Page 4 Wedne
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU49397
Indicator lig hts and warning
lig hts
EAU11021
Turn si gnal in dicator li ght “ ”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU11061
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11255
Oil level warnin g lig ht “ ”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
TIP Even if the oil level is sufficient, the
warning light may flicker when rid-
ing on a slope or during sudden
acceleration or deceleration, but
this is not a malfunction.
 This model is also equipped with a
self-diagnosis device for the oil
level detection circuit. If a problem
is detected in the oil level detec-
tion circuit, the following cycle will
be repeated until the malfunction
is corrected: The oil level warning
light will flash ten times, then go
off for 2.5 seconds. If this occurs,
have a Yamaha dealer check the
vehicle.
EAU1142E
Coolant temperature warnin g
li g ht “ ”
This warning light comes on if the en-
gine overheats. If this occurs, reduce
the load on the engine immediately. If
message “HI” flashes in the coolant
temperature display, stop the vehicle,
then stop the engine and let the engine
cool.
1. Turn signal indicator light “ ”
2. Immobilizer system indicator light
3. Neutral indicator light “ ”
4. High beam indicator light “ ”
5. Engine trouble warning light “ ”
6. Oil level warning light “ ”
7. Coolant temperature warning light “ ”
8. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
ABS
123
45678
ABS
U42PE4E0.book Page 4 Wedne sday, August 6, 2014 3:25 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-16, 3-17
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24, 6-25
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
11 Drive chain• Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
15 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
19 *Sidestan d switch • Check operation. √√√√√√
20 *Front fork • Check operation and for oil leak-
age. √√√√
21 *Shock a
bsor ber as-
sem bly • Check operation and shock ab-
sorber for oil leakage. √√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(
18000 mi) 40000 km
(24000 mi)
U42PE4E0.book Page 5 Wedne sday, August 6, 2014 3:25 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
22*Rear suspension re-
lay arm an
d con-
nectin g arm
pivotin g points • Check operation.
√√√√
23 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
24 En
gine oil filter car-
tri dge • Replace.
√√√
25 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change coolant. Every 3 years
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
27 Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle grip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U42PE4E0.book Page 6 Wedne sday, August 6, 2014 3:25 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18681
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
U42PE4E0.book Page 7 Wedne sday, August 6, 2014 3:25 PM