PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the i gnition coil coupler may get
d amag ed . The spark plu g cap may
b e difficult to remove because the
ru bber seal on the en d of the cap fits
ti g htly. To remove the spark plu g
cap, simply twist it back an d forth
while pullin g it out; to install it, twist
it back an d forth while pushin g it in.
EAU49793
En gine oil an d oil filter car-
tri dgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
FZ8-S
FZ8-SA1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4 1
2
1
2
3
4
U42PE4E0.book Page 11 Wedne sday, August 6, 2014 3:25 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
64. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Remove cowling A (for ABS mod- els only). (See page 6-8.)
3. Start the engine, warm it up for several minutes, and then turn it
off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 6–8 if the oil filter cartridge
is not being replaced.6. Remove the oil filter cartridge withan oil filter wrench. FZ8-S
FZ8-SA
TIPAn oil filter wrench is available at a
Yamaha dealer.
1. Engine oil drain bolt
2. Gasket
12
1. Oil filter wrench
2. Oil filter cartridge
1. Oil filter wrench
2. Oil filter cartridge
1
2
1
2
U42PE4E0.book Page 12 Wedne sday, August 6, 2014 3:25 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
Make sure that no forei gn mate-
rial enters the crankcase.11. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.
NOTICE
ECA10402
If the oil level warnin g lig ht flickers
or remains on even if the oil level is
correct, immed iately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.12. Turn the engine off, wait a few minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
13. Install the cowling (for ABS mod- els only).
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU3908A
To check the coolant level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
U42PE4E0.book Page 14 Wedne sday, August 6, 2014 3:25 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
TIPThe rear brake fluid reservoir is located
under the rider seat. (See page 3-18.)
WARNING
EWA16011
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions: Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
moving . Use only DOT 4 b rake
flui d from a seale d container.
Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water or dust
d oes not enter the brake flui d
reservoir when refillin g. Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22733
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
Specifie d b rake flui d:
DOT 4
U42PE4E0.book Page 26 Wedne sday, August 6, 2014 3:25 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
EAU23203
Checking an d lu bricatin g the
si destan dThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
WARNING
EWA10732
If the sid estand d oes not move up
an d d own smoothly, have a Yamaha
d ealer check or repair it. Otherwise,
the si destan d coul d contact the
g roun d an d d istract the operator, re-
sultin g in a possi ble loss of control.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
Recommen ded lu bricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommen ded lu bricant:
Lithium-soap-based grease
U42PE4E0.book Page 31 Wedne sday, August 6, 2014 3:25 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2140 mm (84.3 in)
Overall width:
770 mm (30.3 in)
Overall height: 1225 mm (48.2 in)
Seat height: 815 mm (32.1 in)
Wheelbase:
1460 mm (57.5 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 3000 mm (118.1 in)Wei ght:Curb weight:
FZ8-S 215 kg (474 lb)
FZ8-SA 220 kg (485 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 779 cm³
Bore × stroke:
68.0 × 53.6 mm (2.68 × 2.11 in)
Compression ratio:
12.0 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt, 2.73 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.25 L (2.38 US qt, 1.98 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal, 0.75 Imp.gal)Fuel injection:Throttle body:ID mark: 39PL 20Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:1.512 (65/43)
Final drive:
Chain
Secondary reduction ratio: 2.875 (46/16)
Transmission type: Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.692 (35/13)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U42PE4E0.book Page 1 Wedne sday, August 6, 2014 3:25 PM
SPECIFICATIONS
8-3
8
Charging system:AC magnetoBattery:Model:
YTZ10S
Voltage, capacity: 12 V, 8.6 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Headlight:
12 V, 55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 2
License plate light: 12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: FZ8-SA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:50.0 A
Headlight fuse: 15.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 15.0 A
Radiator fan motor fuse:
10.0 A × 2
Fuel injection system fuse: 15.0 A
ABS control unit fuse: FZ8-SA 7.5 A
ABS motor fuse:
FZ8-SA 30.0 A
ABS solenoid fuse: FZ8-SA 20.0 A
Backup fuse: 10.0 A
U42PE4E0.book Page 3 Wedne sday, August 6, 2014 3:25 PM
10-1
10
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-16
Auxiliary light bulb, replacing ............... 6-38BBattery .................................................. 6-33
Brake and clutch levers, checking and lubricating .................... 6-30
Brake and shift pedals, checking and lubricating .................... 6-30
Brake fluid, changing............................ 6-26
Brake fluid level, checking.................... 6-25
Brake lever............................................ 3-13
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-29
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and
installing ............................................... 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-28
Drive chain slack .................................. 6-27EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-18 Engine oil and oil filter cartridge........... 6-11
Engine serial number ............................. 9-1
Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-7
FFront and rear brake pads, checking ... 6-24
Front fork, adjusting ............................. 3-20
Front fork, checking ............................. 6-31
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-34HHandlebar switches ............................. 3-11
Hazard switch ...................................... 3-12
Headlight bulb, replacing ..................... 6-37
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-39
Luggage strap holders ......................... 3-24MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3 Matte color, caution................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ........................ 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear view mirrors .................................. 3-20SSafety information................................... 1-1
Seats ..................................................... 3-18
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-22
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-31
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-32
Storage ................................................... 7-4
Storage compartment........................... 3-19
Supporting the motorcycle ................... 6-40TTail/brake light bulb, replacing ............. 6-38
Throttle grip and cable,
checking and lubricating .................... 6-29
Throttle grip free play, checking ........... 6-19
U42PE4E0.book Page 1 Wedne sday, August 6, 2014 3:25 PM