2012 YAMAHA FX HO check engine

Pre-operation checks
70
EJU41081Fire extinguisher holder, cover, and band
checks
Make sure that the fire extinguisher holder,
cover, and band are not damaged and that
the cover is securely held in place using the
band. (See page 54 for information on the fire
extinguisher holder, cover, and band.)
EJU32543Fire extinguisher check
Check that there is a full fire extinguisher on
board.
To check the fire extinguisher, see the instruc-
tions supplied by the fire extinguisher manu-
facturer. Always keep the fire extinguisher
secured in the holder with its cover in place.
Always carry a fire extinguisher on board. A
fire extinguisher is not standard equipment
with this watercraft. If you do not have one,
contact a Yamaha dealer or a fire extinguisher
dealer to obtain one meeting the proper spec-
ifications.
EJU40121Safety equipment check
Check that safety equipment meeting the ap-
plicable regulations is on board.
EJU32352Hull and deck check
Check the hull and deck for damage or other
problem.
EJU32656Jet intake checks
Make sure that the jet intake is not damaged
or clogged with weeds or debris. If the jet in-take is clogged, clean it. (See page 99 for in-
formation on the jet intake.)
EJU32475Stern drain plug checks
Loosen the stern drain plugs and remove
them, and then make sure that the plugs are
not damaged and that there is no foreign ma-
terial on the threads. NOTICE: Before in-
stalling the stern drain plugs, clean the
drain plug threads to remove any foreign
materials, such as dirt or sand. Otherwise,
the stern drain plugs could be damaged,
allowing water to enter the engine com-
partment. Make sure that the stern drain
plugs are tightened securely before
launching the watercraft. Otherwise, water
may flood the engine compartment and
cause the watercraft to submerge.
[ECJ00361]
Securely install the stern drain plugs by tight-
ening them until they stop.
1Stern drain plug
1
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Pre-operation checks
71
EJU41440Hood check
Push down on the rear of the hood and make
sure that it is securely closed.
EJU40144Post-launch checks
Perform the post-launch checks in the pre-op-
eration checklist while the watercraft is in the
water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 73 for
information on launching the watercraft.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
EJU40552Cooling water pilot outlet check
Make sure that water is discharged from the
cooling water pilot outlet while the engine is
running. (See page 30 for information on the
cooling water pilot outlet.)
EJU32714Multifunction information center check
Make sure that the multifunction information
center operates properly. (See page 40 for in-
formation on proper operation of the multi-
function information center.)
EJU40171Engine idling speed check
Start the engine and warm it up. Use the ta-
chometer in the multifunction information cen-
ter to make sure that the engine idling speed
is not significantly above or below the speci-
fied range.
Engine idling speed:
1300 ±100 r/min
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Operation
73
EJU40210Riding position
Operator riding position
The operator should grip the handlebars firm-
ly with both hands and sit astride the seat with
both feet on the floor of the footwell.
Passenger riding position
The passenger(s) should hold on firmly, either
to the person in front of them or to the hand-
grip provided, and sit astride the seat with
their feet on the floor of the footwell. Never al-
low a passenger to ride in front of the opera-
tor. (See page 18 for information on the riding
position when pulling a water-skier.)
EJU32802Launching the watercraft
When launching the watercraft, make sure
that there are no obstacles around you.
If the watercraft is launched from a trailer,
someone should make sure that waves do not
push the watercraft into the trailer.
EJU36345Starting the engine on water
WARNING
EWJ01530
Do not apply throttle when anyone is at the
rear of the watercraft. Turn the engine off
or keep it at idle. Water and debris exiting
the jet thrust nozzle can cause severe inju-
ry.
To start the engine:
(1) If the lock mode is selected for the
Yamaha Security System setting, select
the unlock mode. (See page 27 for
Yamaha Security System setting proce-
dures.)
(2) Move the watercraft to an area that is free
from weeds and debris, and has a water
depth of at least 60 cm (2 ft) from the bot-
tom of the watercraft. NOTICE: Never
run the engine in water that is less
than 60 cm (2 ft) deep from the bottom
of the watercraft, otherwise pebbles or
sand could be sucked into the jet in-
take, causing impeller damage and en-
gine overheating.
[ECJ00472]
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch. (See page
28 for information on operating the en-
gine shut-off switch.) WARNING! Check
that the engine shut-off cord (lanyard)
UF2T70E0.book Page 73 Thursday, December 29, 2011 2:12 PM

Care and storage
86
flows out continually from the jet thrust
nozzle.
(8) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and perform
the procedure again from step 7.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00122]
(9) Turn the water supply off.
(10) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(11) Stop the engine.
(12) Remove the garden hose adapter, and
then securely install the flushing hose
connector cap by tightening it until it
stops.
(13) Securely close the stern storage com-
partment.
(14) Securely install the removable watertight
storage compartment and seats in their
original positions.
EJU33735Cleaning the watercraft
(1) Remove the seats. (See page 46 for seat
removal and installation procedures.)(2) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00571]
(3) Drain the water from the engine compart-
ment. (See page 58 for information on
draining the bilge water.)
(4) Wipe the engine and engine compart-
ment with a dry cloth.
(5) Wash down the hull, deck, and jet pump
with fresh water.
(6) Wipe the hull, deck, and jet pump with a
dry cloth.
(7) Wipe all vinyl and rubber components,
such as the seats and engine compart-
ment seals, with a vinyl protectant.
(8) To minimize corrosion, spray metallic
parts of the hull, deck, and engine with a
rust inhibitor.
(9) Allow the engine compartment to air dry
completely before installing the seats.
(10) Securely install the seats in their original
positions.
EJU33686Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
WARNING
EWJ00791
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
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Maintenance
91
EJU33768
Maintenance
Periodic checks and lubrication will keep your
watercraft in the safest and most efficient con-
dition possible. Therefore, make sure to carry
out the periodic maintenance. Safety is an ob-
ligation of the watercraft owner. Proper main-
tenance must be carried out to keep the
exhaust emission and sound levels within the
regulated limits. The most important points of
watercraft inspection and lubrication are ex-
plained on the following pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories de-
signed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of the
emission control devices and system may
be performed by any marine SI engine re-
pair establishment or individual. Warranty
repair, however, must be performed at an
authorized Yamaha marine dealership.
WARNING
EWJ00311
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33802Tool kit
A tool kit is included with this watercraft. Place
the tool kit in a waterproof bag and alwayscarry it with you whenever you use the water-
craft.
EJU42020Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 46 for seat
removal and installation procedures.)
(2) Remove the engine cover screws.
1Tool bag
2Screwdriver
3Garden hose adapter
410/12 mm box wrench
5Pliers
6Open-end wrench
1Engine cover screw
1
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Maintenance
93
EJU37062Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to
be performed more frequently depending on your operating conditions. If you have any ques-
tions, consult a Yamaha dealer.
This “ ” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50 hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, replace —
Lubrication pointsLubricate —
Internal engine
componentsSpray lubricant —
Intermediate hous-
ingLubricate —
Fuel systemCheck —
Fuel tankCheck, clean —
Engine idling
speedCheck, adjust —
Throttle shaftCheck —
Water inlet strain-
erCheck, clean —
Bilge strainerClean —
Electric bilge
pump strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust —
Steering masterCheck, adjust —
Q.S.T.S. mecha-
nismCheck, adjust —
Shift cable and re-
verse gateCheck, adjust —
Stern drain plugsCheck, replace —
BatteryCheck, charge —
Rubber couplingCheck —
Engine mountCheck —
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Maintenance
94
EJU36942Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00991
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
Nuts and boltsCheck —
Air filter elementCheck —
Engine oilReplace 94
Oil filterReplace 94
Valve clearanceCheck, adjust — Item OperationInitial Thereafter every
Page 10
hours50 hours100
hours200
hours
6
months12
months12
months24
months
UF2T70E0.book Page 94 Thursday, December 29, 2011 2:12 PM

Trouble recovery
96
EJU34561
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
sible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU42351Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Yamaha Se-
curity SystemLock mode selected Select unlock mode
27
Engine shut-
off switchClip not in place Install clip
28
Fuse Burned out Replace fuse and
check wiring100
Battery Run down Recharge 86
Poor terminal con-
nectionsTighten as required
86
Terminal corroded Clean or replace 86
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 28
Fuel Fuel tank empty Refill as soon as pos-
sible55
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Connected to wrong
cylinderHave serviced by
Yamaha dealer—
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
Throttle lever Faulty Have serviced by
Yamaha dealer—
UF2T70E0.book Page 96 Thursday, December 29, 2011 2:12 PM