2012 YAMAHA CYGNUS L check engine light

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Keyhole cover .................................3-2
Indicator lights and warning light ....3-2
Speedometer unit ...........................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Front brake lever ............................3-5
Rear brake lever .............................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converters ........................3-7
Kickstarter .......................................3-8
Seat ................................................3-8
Helmet holders ...............................3-9
Storage compartments ...................3-9
Carrier ...........................................3-11
Luggage hook ...............................3-11
Grab bar .......................................3-11
Sidestand ......................................3-12
Ignition circuit cut-off system ........3-12FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings
and panels .................................. 6-7
Checking the spark plug ................. 6-9
Engine oil ..................................... 6-10
Final transmission oil .................... 6-12
Air filter and V-belt case air filter
elements ................................... 6-13
Checking the engine idling
speed ........................................ 6-15
Checking the throttle grip free
play ........................................... 6-15Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-17
Checking the front brake lever
free play .................................... 6-18
Adjusting the rear brake lever
free play .................................... 6-18
Checking the front brake pads
and rear brake shoes ............... 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Checking and lubricating
the cables ................................. 6-21
Checking and lubricating
the throttle grip and cable ......... 6-21
Lubricating the front and
rear brake levers ...................... 6-22
Checking and lubricating the
centerstand and sidestand ....... 6-22
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-24
Battery ......................................... 6-24
Replacing the fuse ....................... 6-26
Replacing the headlight bulb ....... 6-26
Replacing a front turn signal
light bulb ................................... 6-27
Rear turn signal light and
tail/brake light ........................... 6-28
Replacing the auxiliary light
bulb ........................................... 6-28U1RSE0E0.book Page 1 Tuesday, October 18, 2011 8:56 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAUT1934
Engine trouble warning light “ ”
This warning light flashes or stays on if
an electrical circuit monitoring the en-
gine is not working correctly. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAUT1821
Speedometer unit The speedometer unit is equipped with
a speedometer and an odometer. The
speedometer shows the riding speed.
The odometer shows the total distance
traveled.
EAU12093
Self-diagnosis device This model is equipped with a self-diag-
nosis device for various electrical cir-
cuits.
If a problem is detected in any of those
circuits, the engine trouble warning light
will come on or flash. If this occurs,
have a Yamaha dealer check the vehi-
cle.NOTICE
ECA11170
To prevent engine damage, be sure
to consult a Yamaha dealer as soon
as possible if this occurs.
1. Speedometer
2. Odometer
1
2
1. Engine trouble warning light “ ”
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU15305
Sidestand The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See the following section for an expla-
nation of the ignition circuit cut-off sys-
tem.)
WARNING
EWA10241
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.
EAU15373
Ignition circuit cut-off system The ignition circuit cut-off system (com-
prising the sidestand switch and brake
light switches) has the following func-
tions.●
It prevents starting when the side-
stand is up, but neither brake is ap-
plied.
●
It prevents starting when either
brake is applied, but the sidestand
is still down.
●
It cuts the running engine when the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
TIPThis check is most reliable if performed
with a warmed-up engine.
1. Sidestand
1
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OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAUT1865
Starting the engine NOTICE
ECA10250
See page 5-3 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
See page 3-12 for more information.
1. Turn the key to “ON”.
The engine trouble warning light
should come on for a few seconds,
then go off. NOTICE: If the warn-
ing light does not go off, have a
Yamaha dealer check its electri-
cal circuit.
[ECAT1120]
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the front
or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as short
as possible to preserve the bat-
tery. Do not crank the engine more
than 5 seconds on any one at-tempt. If the engine does not start
with the starter motor, try using the
kickstarter.
NOTICE
ECA11042
For maximum engine life, never ac-
celerate hard when the engine is
cold!
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAU45591
Checking the spark plug The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
To remove the spark plug
1. Place the vehicle on the center-
stand.
2. Remove panel A. (See page 6-7.)
3. Remove the spark plug cap.
4. Remove the spark plug as shown,
using the spark plug wrench,
which is located in the rear storage
compartment. (See page 3-9.)
To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.2. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
3. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.
1. Spark plug wrench
1. Spark plug wrench
1
1
Specified spark plug:
NGK/CR6HSA
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6 To install the spark plug
1. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
2. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.3. Install the spark plug cap.
4. Install the panel.
EAU53150
Engine oil The engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the engine oil filler
cap, wipe the engine oil dipstick
clean, insert it back into the oil filler
hole (without screwing it in), and
then remove it again to check the
oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Spark plug gapSpark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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INDEXAAcceleration and deceleration................. 5-2
Air filter and V-belt case air filter
elements ............................................. 6-13
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever, front..................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating........................ 6-22
Brake pads and shoes, checking .......... 6-19
Braking .................................................... 5-2CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Carrier ................................................... 3-11
Catalytic converters ................................ 3-7
Centerstand and sidestand,
checking and lubricating ..................... 6-22
Cowlings and panels,
removing and installing ......................... 6-7DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-15
Engine oil .............................................. 6-10
Engine serial number .............................. 9-1
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-12
Frame serial number ............................... 9-1Front brake lever free play, checking ... 6-18
Front fork, checking .............................. 6-23
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-26
GGrab bar ............................................... 3-11HHandlebar switches ................................ 3-4
Headlight bulb, replacing ...................... 6-26
Helmet holders ....................................... 3-9
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-12
Indicator lights and warning light ............ 3-2KKeyhole cover ......................................... 3-2
Kickstarter............................................... 3-8LLuggage hook ....................................... 3-11MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1PParking ................................................... 5-4
Part locations .......................................... 2-1RRear brake lever free play, adjusting .... 6-18Rear turn signal light and
tail/brake light...................................... 6-28
SSafe-riding points .................................... 1-5
Safety information ................................... 1-1
Seat ......................................................... 3-8
Self-diagnosis device .............................. 3-3
Sidestand .............................................. 3-12
Spark plug, checking ............................... 6-9
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-24
Storage.................................................... 7-3
Storage compartments ............................ 3-9TThrottle grip and cable,
checking and lubricating ..................... 6-21
Throttle grip free play, checking ............ 6-15
Tires ...................................................... 6-16
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-27
Turn signal switch ................................... 3-4VValve clearance..................................... 6-15WWheel bearings, checking ..................... 6-24
Wheels .................................................. 6-17
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