PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
EAU37002
Checking the brake fluid level Before riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWA15980
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
●
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.
●
Clean the filler cap before re-
moving. Use only DOT 3 or DOT
4 brake fluid from a sealed con-
tainer.
●
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak-
age.
●
Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
●
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
NOTICE
ECA17640
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
1. Minimum level markSpecified brake fluid:
DOT 3 or DOT 4
1
U1RSE0E0.book Page 20 Tuesday, October 18, 2011 8:56 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
EAU22721
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake master cylin-
der and caliper as well as the brake
hose replaced at the intervals listed be-
low or whenever they are damaged or
leaking.●
Oil seals: Replace every two
years.
●
Brake hose: Replace every four
years.
EAU23095
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.[EWA10711]EAU23114
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
U1RSE0E0.book Page 21 Tuesday, October 18, 2011 8:56 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU51950
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the front fork for damage and ex-
cessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease
U1RSE0E0.book Page 23 Tuesday, October 18, 2011 8:56 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAU23503
Replacing the fuse The fuse holder is located behind panel
B. (See page 6-7.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU53301
Replacing the headlight bulb If the headlight bulb burns out, replace
it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:●
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
●
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Fuse
2. Spare fuse
1
2
Specified fuse:
15.0 A
U1RSE0E0.book Page 26 Tuesday, October 18, 2011 8:56 AM
SCOOTER CARE AND STORAGE
7-4
7 2. Drain the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up. Pour the drained fuel into the
fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground thespark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-24.
TIPMake any necessary repairs before
storing the scooter.
U1RSE0E0.book Page 4 Tuesday, October 18, 2011 8:56 AM
INDEXAAcceleration and deceleration................. 5-2
Air filter and V-belt case air filter
elements ............................................. 6-13
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever, front..................................... 3-5
Brake lever, rear ..................................... 3-5
Brake levers, lubricating........................ 6-22
Brake pads and shoes, checking .......... 6-19
Braking .................................................... 5-2CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Carrier ................................................... 3-11
Catalytic converters ................................ 3-7
Centerstand and sidestand,
checking and lubricating ..................... 6-22
Cowlings and panels,
removing and installing ......................... 6-7DDimmer switch ........................................ 3-4EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-15
Engine oil .............................................. 6-10
Engine serial number .............................. 9-1
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-12
Frame serial number ............................... 9-1Front brake lever free play, checking ... 6-18
Front fork, checking .............................. 6-23
Fuel......................................................... 3-6
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4
Fuel tank cap .......................................... 3-5
Fuse, replacing ..................................... 6-26
GGrab bar ............................................... 3-11HHandlebar switches ................................ 3-4
Headlight bulb, replacing ...................... 6-26
Helmet holders ....................................... 3-9
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-12
Indicator lights and warning light ............ 3-2KKeyhole cover ......................................... 3-2
Kickstarter............................................... 3-8LLuggage hook ....................................... 3-11MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control system... 6-3
Matte color, caution ................................ 7-1PParking ................................................... 5-4
Part locations .......................................... 2-1RRear brake lever free play, adjusting .... 6-18Rear turn signal light and
tail/brake light...................................... 6-28
SSafe-riding points .................................... 1-5
Safety information ................................... 1-1
Seat ......................................................... 3-8
Self-diagnosis device .............................. 3-3
Sidestand .............................................. 3-12
Spark plug, checking ............................... 6-9
Specifications .......................................... 8-1
Speedometer unit .................................... 3-3
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-4
Steering, checking................................. 6-24
Storage.................................................... 7-3
Storage compartments ............................ 3-9TThrottle grip and cable,
checking and lubricating ..................... 6-21
Throttle grip free play, checking ............ 6-15
Tires ...................................................... 6-16
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator light ........................ 3-2
Turn signal light bulb (front),
replacing ............................................. 6-27
Turn signal switch ................................... 3-4VValve clearance..................................... 6-15WWheel bearings, checking ..................... 6-24
Wheels .................................................. 6-17
U1RSE0E0.book Page 1 Tuesday, October 18, 2011 8:56 AM