2012 VOLVO XC90 warning

09 Maintenance and servicing
Working on your vehicle09

211
Note the following before you begin working
on your vehicle:
Battery
•Ensure that the battery cables are correctly
connected and tightened.
•Never disconnect the battery when the
engine is running (e.g., when replacing the
battery).
•Never use a fast charger to charge the bat-
tery. The battery cables should be discon-
nected when recharging.
•The battery contains acid that is both cor-
rosive and poisonous. It is important that
the battery is handled in an environmen-
tally friendly way. See page 220 for more
information on handling the battery.
Hoisting the vehicle
G027001
If a garage jack is used to lift the vehicle, the
two jack attachments points should be used.
They are specially reinforced to bear the weight
of the vehicle (see the illustration). A garage
jack can also be placed under the front of the
engine support frame. Take care not to dam-
age the splash guard under the engine. Ensure
that the jack is positioned so that the vehicle
cannot slide off it. Always use axle stands or
similar structures. The vehicle's gross vehicle
weight is between 5770 lbs (2630 kg) and
6080 lbs (2760 kg). Use a jack and stands rated
for this weight.If a two-post hoist is used to lift the vehicle, the
front and rear lift arm pads should be centered
under the reinforced lift plates on the inboard
edge of the sill rail (see illustration).
WARNING
The ignition system has very high voltage!
The voltage in the ignition system is dan-
gerous!
Do not touch spark plugs, ignition cables or
the ignition coil when the engine is running
or the ignition is switched on!
The ignition should be switched off when:
•Conducting engine tests.
•Replacing parts in the ignition system,
such as spark plugs, ignition coil, dis-
tributor, ignition cables, etc.
WARNING
Never try to repair any part of the SRS/
SIPS/WHIPS/IC systems yourself. Any
interference in the system could cause mal-
function and serious injury. Any work should
only be performed by an authorized Volvo
workshop.

09 Maintenance and servicing
Working on your vehicle 09
212
Belt check
Check the belt regularly to make sure it is in
good condition and is clean. A worn or dirty belt
can cause poor cooling and low alternator out-
put as well as impair the operation of the power
steering and the air conditioning unit.
NOTE
The drive belt is equipped with a self-ten-
sioning mechanism and requires no adjust-
ment between changes.
WARNING
The engine must not be running when this
check is performed.
Check coolant level
The cooling system must be filled with coolant
and not leak to operate at maximum efficiency.
Check the coolant level regularly. The level
should be between the MAX and MIN marks
on the expansion tank. The check should be
made with particular thoroughness when the
engine is new or when the cooling system has
been drained.
Do not remove the filler cap other than for top-
ping up with coolant. Frequent removal may
prevent coolant circulation between the engineand the expansion tank during engine warm up
and cooling.
Changing coolant
Normally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
Do not top off with water only. This reduces the
rust-protective and antifreeze qualities of the
coolant and has a lower boiling point. It can
also cause damage to the cooling system if it
should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water
and antifreeze.
CAUTION
The cooling system must always be kept
filled to the correct level. If it is not kept filled,
there can be high local temperatures in the
engine which could result in damage. Dif-
ferent types of antifreeze/coolant may not
be mixed.
WARNING
•Never remove the expansion tank cap
while the engine is warm. Wait until the
engine cools.
•If it is necessary to top off the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.

09 Maintenance and servicing
Engine compartment09
213
G000000
Brake fluid reservoir
Relay/fuse box
Air cleaner
Radiator
Dipstick-engine oil
Filler cap-engine oil
Washer fluid reservoir
Power steering fluid reservoir
Expansion tank-coolant
Data plate
Battery (under floor in rear cargo area)
WARNING
The cooling fan (located behind the radiator)
may start or continue to operate (for up to
6 minutes) after the engine has been
switched off.

09 Maintenance and servicing
Engine oil09

215
NOTE
Volvo uses different systems to indicate a
low oil level or pressure. Some models have
an oil pressure sensor, in which case a
warning symbol (see page 60) is used to
indicate low oil pressure. Other models have
an oil level sensor, in which case the driver
is alerted by the warning symbol in the cen-
ter of the instrument panel and a text in the
information display. Some models use both
systems. Contact a trained and qualified
Volvo service technician for more informa-
tion.
Changing engine oil and oil filter
See page 214 for oil specifications and page
287 for oil volumes. Refer to the Warranty and
Service Records Information booklet for infor-
mation on the oil change intervals.
NOTE
Volvo does not recommend the use of oil
additives.
Synthetic oil is not used when the oil is
changed at the normal maintenance inter-
vals except at owner request and at addi-
tional charge. Please consult a trained and
qualified Volvo service technician.
Checking and adding oil
G030880
Location of dipstick (1) and oil filler cap (2)
The oil level should be checked at regular inter-
vals, particularly during the period up to the
first scheduled maintenance service.
•The vehicle should be parked on a level
surface when the oil is checked.
•If the engine is warm, wait for at least
10-15 minutes after the engine has been
switched off before checking the oil.
Volvo recommends Castrol oil products
Checking the oil
•Pull out the dipstick and wipe it with a lint-
free rag.
•Reinsert the dipstick, pull it out, and check
the oil level.
•Add oil if necessary. If the level is close to
the MIN mark, add approximately
0.5 US quarts (0.5 liters) of oil.
•Recheck the level and add more oil if nec-
essary until the level is near the MAX mark.
•Oil level should be between the
MIN and
MAX marks on the dipstick.

09 Maintenance and servicing
Engine oil 09
216
G030881
CAUTION
Not checking the oil level regularly can result
in serious engine damage if the oil level
becomes too low.
•Never fill oil above the MAX mark. This
could cause an increase in oil consump-
tion.
•Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•Always add oil of the same type and
viscosity as already used.
WARNING
Do not allow oil to spill onto or come into
contact with hot exhaust pipe surfaces.

09 Maintenance and servicing
Fluids 09
218
WARNING
•Never remove the expansion tank cap
while the engine is warm. Wait until the
vehicle cools.
•If it is necessary to top up the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Brake fluid reservoir
G000000
The brake fluid should always be above the
MIN mark on the side of the reservoir. Check,
without removing the cap, that there is suffi-
cient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(>280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles
(48,000 km). The fluid should be replaced once
a year or every 15,000 miles (24,000 km) when
driving under extremely hard conditions
(mountain driving, etc.).
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
WARNING
•If the fluid level is below the MIN mark
in the reservoir or if a brake-related
message is shown in the information
display: DO NOT DRIVE. Have the car
towed to a trained and qualified Volvo
service technician and have the brake
system inspected.
•Dot 4+ should never be mixed with any
other type of brake fluid.
Power steering fluid reservoir
FULL
ADD
G026991
The fluid level should always be between the
ADD and FULL marks.
Fluid type: Volvo synthetic power steering fluid
(Pentosin CHF 11S) P/N 1161529 or equiva-
lent.
Replace: No fluid change required.
If a problem should occur in the power steering
system or if the vehicle has no electrical current
and must be towed, it is still possible to steer
the vehicle. However, keep in mind that greater
effort will be required to turn the steering
wheel.

09 Maintenance and servicing
Battery 09
220
Battery maintenance
The battery in your vehicle is located under the
floor of the cargo compartment.
Driving habits and conditions, climate, the
number of starts, etc. all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:
•Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•If necessary, add distilled water. The level
should never be above the indicator.
•The fluid level should be checked if the
battery has been recharged.
•After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•Check that the battery cables are correctly
connected and properly tightened.
•Never disconnect the battery when the
engine is running, or when the key is in the
ignition. This could damage the vehicle's
electrical system.
•The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•To help keep the battery in good condition,
the vehicle should be driven for at least 15minutes a week or connected to a charger
with an automatic charging function.
•If the battery is fully discharged a number
of times, this may shorten its service life.
Keeping the battery fully charged helps
prolong its service life.
•The service life of a battery is affected by
factors such as driving conditions and cli-
mate. Extreme cold may also further
decrease the battery’s starting capacity.
•Because the battery’s starting capacity
decreases with time, it may be necessary
to recharge it if the vehicle is not driven for
an extended period of time or if the vehicle
is usually only driven short distances.
•
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
WARNING
•Never expose the battery to open flame
or electric spark.
•Do not smoke near the battery.
•Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.

09 Maintenance and servicing
Battery09

221 Symbols
Wear protection goggles
See owner’s manual for
details
Keep away from children
Corrosive
No smoking, no open
flames, no sparks
Explosion
Recycle properly
Replacing the battery
DRAIN PIPE
xxxx xxxxx xx xxxxx DISCONNECT REMOVAL OF BATTERYO CABLE FIRSTxxxx xxxxx xxxxxxxxx xx+-
WARNING
xxxx xxxxx xx xxxxx
G027076
1. Switch off the ignition.
2.
Wait at least 5 minutes after switching
off the ignition before disconnecting the
battery so that all information in the vehi-
cle's electrical system can be stored in the
control modules.
3. Remove the retaining bracket and unscrew
the cover over the battery. Wait at least
5 minutes after switching off the ignition
before disconnecting the battery so that all
information in the vehicle's electrical sys-
tem can be stored in the control modules.