2012 TOYOTA PRIUS PLUG-IN HYBRID battery

CUSTOMER LOYALTY WC13
TOYOTA MOTOR SALES USA INC
PO BOX 2991
TORRANCE CA 90509-9809CUSTOMER LOYALTY WC13
TOYOTA MOTOR SALES USA INC
PO BOX 2991
TORRANCE CA 90509-9809
Saf ETy PrEC auTIO nS
Your Prius has both high-voltage DC and AC systems as well as a 12-volt system. Both
DC and AC high voltage are very dangerous and can cause personal injury, severe burns,
electric shock and even fatal injury.
To avoid personal injury, please follow all caution labels attached to high-voltage parts.
Do not touch or attempt to remove or replace any high-voltage (orange-colored) wiring
and connectors. Do not touch the service plug located in the driver’s side trim of the trunk.
If an accident occurs, do not touch any high-voltage wiring, connectors or parts such as
the inverter unit or hybrid vehicle battery assembly.
Do not touch the potassium hydroxide electrolyte that might spill or leak from the hybrid
vehicle battery as the result of an accident. If potassium hydroxide electrolyte gets on
your skin or in your eyes, neutralize it immediately with a saturated boric acid solution
(ratio: 80 grams boric acid to two liters water). Seek immediate medical attention.
If a vehicle fire occurs, extinguish it with a Class D powder-type fire extinguisher.
Toyota recommends having maintenance and repairs for your Prius performed by
an authorized Toyota dealership. To locate your nearest authorized Toyota dealership,
contact the Toyota Customer Experience Center at (800) 331-4331 or log on to
www.toyota.com .
1/32" from perf line to
top of “FIM” pattern.
(Must be within 1/8".)
Height from
baseline of
Barcode to edge
of card is 1/4".
Width from edge of
card to “BRM” is 7/8".
(Min. of 1/2".)
Bar place -
ment area:
Max. from
right edge is
4 -1 /4".
Bar place
-
ment area:
Min. from
right edge
is 3 -1 / 2 ".
Horiz. Bars
is 1" width.
( M in. 1".)
Bars are .0773". (Min. 1/16"
(.0625") to 3/16" (.1875")“No Postage art cannot
extend more than 1-3/4"
“FIM” max. placement
is 3" from edge.
“FIM” clear zone
is 1-1 /4".
Baseline of
last line (city)
to edge is 1".
(Min., is
5/8" to
ma x ., 2-1 /4".)
Edge of horiz. bar to
address is 0.9732"
w.
(Min. 1/2".)
FPO: Fold line does not print. Saddle stitch at fold.
FPO: Fold line does not print. Saddle stitch at fold.
FPO: Perforation line does not print.
BRCard folds (gateway) to inside on perf.
5-1/2" (5.5")5-1/2 " (5.5")
15-1/8" (15.125") Flat
4-3/8" (4.375")
Folds for gateway. BRCard folds (gateway) to inside on perf.
“FPO”: Printer must place the LIVE FSC logo. 100% K.
Art is centered within the 5-1/2"w center panel.
FPO
11-TCS-05027_WarrMaintGuide_PriusPHV_1_0F_lm.indd 212/22/11 3:44 PM

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WHAT IS COVERED AND
HOW LONG
Basic Warranty
This warranty covers repairs and
adjustments needed to correct defects in
materials or workmanship of any part
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 36 months or
36,000 miles, whichever occurs first, with
the exception of wheel alignment and
wheel balancing, which are covered for
12 months or 20,000 miles, whichever
occurs first.
Hybrid System Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of the components listed
here and supplied by Toyota, subject to
the exceptions indicated under “What Is
Not Covered” on pages 14-15.
•Battery control module (battery
voltage sensor)
• Hybrid battery
• Hybrid control module (power
management control module)
• Inverter with converter
Coverage is for 96 months or
100,000 miles, whichever occurs first.
Powertrain Warranty
This warranty covers repairs needed to
correct defects in materials or
workmanship of any component listed
below and in the next column and
supplied by Toyota, subject to the
exceptions indicated under “What Is Not
Covered” on pages 14-15.
Coverage is for 60 months or
60,000 miles, whichever occurs first.
Engine
Cylinder block and head and all internal
parts, timing gears and gaskets, timing
chain/belt and cover, valve covers, oil pan,
oil pump, engine mounts, engine control
computer, water pump, fuel pump, seals
and gaskets.
Transaxle/Motor/Generator
Case and all internal parts, transaxle
mounts, seals and gaskets.
Front-Wheel-Drive System
Final drive housing and all internal parts,
axle shafts, drive shafts, constant velocity
joints, front hub and bearings, seals and
gaskets.
New Vehicle Limited Warranty
WARRANTY
Your Warranties in Detail13

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Gradual Capacity Reduction of
Traction Battery (Lithium-ion
Battery)
Lithium-ion battery capacity (the ability to
hold a charge) gradually reduces with time
and use. This is a natural characteristic of
lithium-ion batteries. The extent at which
capacity is reduced changes drastically
depending on the environment (ambient
temperature, etc.) and usage conditions
such as how the vehicle is driven and how
the lithium-ion battery is charged.
Reduction of lithium-ion battery capacity is
NOTcovered under warranty. In order to
lessen the possibility of capacity reduction,
follow the directions listed in the
Owner’s
Manual
under “Capacity Reduction of the
Hybrid Battery (Traction Battery).”
Normal Wear and Tear
Noise, vibration, cosmetic conditions and
other deterioration caused by normal wear
and tear.
Maintenance Expense
Normal maintenance services such as:
• Engine tune-ups
• Replacement of fluids and filters
• Lubrication
• Cleaning and polishing
• Replacement of spark plugs and fuses
• Replacement of worn wiper blades,
brake pads/linings and clutch linings
Vehicles With Altered Odometer
Failure of a vehicle on which the odometer
has been altered so that actual vehicle
mileage cannot be readily determined.
Salvage or Total-Loss Vehicles
Any vehicle that has ever been issued a
“salvage” title or similar title under any
state’s law; or has ever been declared a
“total loss” or equivalent by a financial
institution or insurer, such as by payment
for a claim in lieu of repairs because the
cost of repairs exceeded the cash value of
the vehicle. This exclusion does not apply
to the emission control warranties.
Incidental Damages
Incidental or consequential damages
associated with a vehicle failure. Such
damages include but are not limited to
inconvenience; the cost of transportation,
telephone calls and lodging; the loss of
personal or commercial property; and the
loss of pay or revenue.
Disclaimer of Extra Expenses and
Damages
The performance of necessary repairs
and adjustments is the exclusive
remedy under this warranty or any
implied warranty. Toyota does not
authorize any person to create for it
any other obligation or liability in
connection with this vehicle. Toyota
shall not be liable for incidental or
consequential damages resulting from
breach of this written warranty or any
implied warranty. Any implied warranty
of merchantability or fitness for a
particular purpose is limited to the
duration of this written warranty,
except in states where this limitation is
not allowed.
New Vehicle Limited Warranty
WARRANTY
Your Warranties in Detail15

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Hybrid System
•Battery control module (battery
voltage sensor) (8/80)*
• Battery thermistor
• Generator
• Hybrid battery*
• Hybrid control module (power
management control module) (8/80)*
• Inverter with converter*
• Motor
• System main relay and battery current
sensor
• Plug-in charge control computer
(8/80)
Ignition System
•Distributor and internal parts
• Ignition coil and ignitor
• Ignition wires
• Spark plugs †
Positive Crankcase Ventilation
(PCV) System
•Oil filler cap
• PCV valve or orifice
Other Parts Used in Above
Systems
•Data link connector (8/80)
• Hoses, clamps, fittings, tubing and
mounting hardware
• Malfunction indicator light and bulb
(8/80)
• Pulleys, belts and idlers
• Sealing gaskets and devices
• Sensors, solenoids, switches and
valves
* Covered under the Hybrid System Warranty for eight years or 100,000 miles, whichever occurs first.
† Warranted until first required maintenance under terms of the California Emission Control Warranty.
8/80 = Covered for eight years or 80,000 miles, whichever occurs first.
Federal Emission Control Warranty
WARRANTY
Your Warranties in Detail19

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MANUFACTURER’S
WARRANTY COVERAGE
Selected states1
For 15 years or 150,000 miles, whichever
occurs first:2
•If your vehicle fails a smog-check test,
all necessary repairs and adjustments
will be made by Toyota to ensure that
your vehicle passes the test. This is
your Emission Control System
PERFORMANCE WARRANTY.
• Subject to the specific terms
pertaining to maintenance described
on the following pages, if any
emissions-related part is defective, the
part will be repaired or replaced by
Toyota. This is your Emission Control
System DEFECT WARRANTY.
Pennsylvania and Washington
Vehicles Only3
1) For three years or 50,000 miles,
whichever occurs first:
• If your vehicle fails a smog-check test,
all necessary repairs and adjustments
will be made by Toyota to ensure that
your vehicle passes the test. This is
your Emission Control System
PERFORMANCE WARRANTY.
• If an emissions-related part listed on
pages 18–19 is defective, the part will
be repaired or replaced by Toyota.
This is your SHORT-TERM Emission
Control System DEFECT WARRANTY.
Specific components may have longer
coverage under the terms of the
Powertrain Warranty.
2) For seven years or 70,000 miles, whichever occurs first:
• If an emissions-related part listed on
page 25 is defective, the part will be
repaired or replaced by Toyota. This is
your LONG-TERM Emission Control
System DEFECT WARRANTY.
1Applies to Arizona, California, Connecticut, Maine, Maryland, Massachusetts, New Jersey, New York,
Oregon, Rhode Island and Vermont vehicles equipped with a Califironia Certified Emission Control System.
2Warranty coverage for the hybrid battery is 10 years or 150,000 miles, whichever occurs first.3Applies to Pennsylvania and Washington vehicles equipped with a California Certified Emission Control
Warranty.
California Emission Control Warranty
WARRANTY
24Your Warranties in Detail

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Parts List: Long-Term Emission
Defect Warranty (Pennsylvania
and Washington Vehicles
Only* )
The parts listed here are covered for seven
years or 70,000 miles, whichever occurs
first.
Air/Fuel Metering System
•Engine control computer (engine
control module)
• Throttle body
Air Induction System
•Intake manifold and intake air surge
tank
Catalyst System
•Exhaust front pipe (including catalytic
converter)
• Exhaust manifold
EGR System
•EGR valve
Evaporative Control System
•Charcoal canister
• Fuel tank
Hybrid System
•Battery control computer (battery
voltage sensor) †
• Electric vehicle charger
• HV battery junction block (including
electric vehicle relay)
• Hybrid battery †
• Hybrid control module (power
management control module) †
• Inverter with converter †
• Plug-in charge control computer
• Transaxle (including motor and
generator)
* Applies to Pennsylvania and Washington vehicles equipped with a California Certified Emission Control
Warranty.
† Covered under the Hybrid System Warranty for eight years or 100,000 miles, whichever occurs first.
California Emission Control Warranty
WARRANTY
Your Warranties in Detail25