2012 TOYOTA PRIUS PHV check engine

437
4-2. Maintenance
PRIUS PHV_OM_OM47818U_(U)
4
Maintenance and care
Vehicle exterior
Charging equipment
ItemsCheck points
Doors • Do the doors operate smoothly?
Engine hood • Does the engine hood lock sys-
tem work properly?
Fluid leaks • There should not be any signs of
fluid leakage after the vehicle has
been parked.
Tires • Is the tire inflation pressure cor-
rect?
• The tires should not be dam- aged or excessively worn.
• Have the tires been rotated according to the maintenance
schedule?
• The wheel nuts should not be loose.
ItemsCheck points
Charging cable • Check that the electrical leakage
detection function operates prop-
erly. ( P. 103)
CAUTION
■If the hybrid system is operating
Turn the hybrid system off and ensure that there is adequate ventilation
before performing maintenance checks.

460 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
Engine oilWith the engine at operating temperature and turned off, check the oil
level on the dipstick.
■ Checking the engine oil
Park the vehicle on level ground. After warming up the engine
and turning off the hybrid system, wait more than 5 minutes
for the oil to drain back into the bottom of the engine.
Holding a rag under the end, pull
the dipstick out.
Wipe the dipstick clean.
Flat dipstick: Reinsert the dipstick fully. Non-flat dipstick: Reinsert the
dipstick fully with its protruding
areas ( in the illustration)
pointing towards the engine.
Holding a rag under the end, pull the dipstick out and check
the oil level.
Wipe the dipstick and reinsert it fully.
STEP 1
STEP 2
STEP 3
STEP 4
STEP 4
STEP 5
STEP 6

462 4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
Make sure to check the oil type and prepare the items needed before
adding oil.Remove the oil filler cap by turning it counterclockwise.
Add engine oil slowly, checking the dipstick.
Install the oil filler cap by turning it clockwise.
Engine oil selectionP. 6 1 5
Oil quantity
(Low  Full) 1.6 qt. (1.5 L, 1.3 Imp.qt.)
Items Clean funnel
■ Engine oil consumption
A certain amount of engine oil will be consumed while driving. In the follow-
ing situations, oil consumption may increase, and engine oil may need to be
refilled in between oil maintenance intervals.
● When the engine is new, for example directly after purchasing the vehicle
or after replacing the engine
● If low quality oil or oil of an inappropriate viscosity is used
● When driving at high engine speeds or with a heavy load, or when driving
while accelerating or decelerating frequently
● When leaving the engine idling for a long time, or when driving frequently
through heavy traffic
STEP 1
STEP 2
STEP 3

463
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
4
Maintenance and care
CAUTION
■
Used engine oil
● Used engine oil contains potentially harmful contaminants which may
cause skin disorders such as inflammation and skin cancer, so care
should be taken to avoid prolonged and repeated contact. To remove used
engine oil from your skin, wash thoroughly with soap and water.
● Dispose of used oil and filters only in a safe and acceptable manner. Do
not dispose of used oil and filters in household trash, in sewers or onto the
ground. Call your Toyota dealer, service station or auto parts store for
information concerning recycling or disposal.
● Do not leave used engine oil within the reach of children.
NOTICE
■To prevent serious engine damage
Check the oil level on a regular basis.
■ When replacing the engine oil
● Be careful not to spill engine oil on the vehicle components.
● Avoid overfilling, or the engine could be damaged.
● Check the oil level on the dipstick every time you refill the vehicle.
● Be sure the engine oil filler cap is properly tightened.

465
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
4
Maintenance and care
■
Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene
glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant
with long-life hybrid organic acid technology.
U.S.A.: “Toyota Super Long Life Coolant” is a mixture of 50% cool- ant and 50% deionized water. (Minimum temperature: -31 F
[-35 C])
Canada: “Toyota Super Long Life Coolant” is a mixture of 55% cool- ant and 45% deionized water. (Minimum temperature: -44 F
[-42 C])
For more details about coolant, contact your Toyota dealer.
■ If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine/power control unit coolant reser-
voir caps, drain cock and water pump.
If you cannot find a leak, have your Toyota dealer test the cap and check for
leaks in the cooling system.
CAUTION
■When the hybrid system is hot
Do not remove the engine/power control unit coolant reservoir caps.
The cooling system may be under pressure and may spray hot coolant if the
cap is removed, causing serious injuries, such as burns.

495
4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
4
Maintenance and care
Checking and replacing fuses
If any of the electrical components do not operate, a fuse may have
blown. If this happens, check and replace the fuses as necessary.
Turn the “POWER” switch off.
Vehicles with Solar Ventilation Sy stem: Turn the Solar Ventilation
System off and make sure not to operate the Remote Air Condi-
tioning System.
Open the fuse box cover.
Engine compartment
Push the tab in and lift the lid
off.
When closing, first hook the lid
onto the two rear tabs.
Left side instrument panelRemove the lid.
After a system failure, see “Fuse layout and amperage rat-
ings” ( P. 498) for details about which fuse to check.
STEP 1
STEP 2
ITO43P127
STEP 3

604 5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47818U_(U)
CAUTION
■To prevent an accident or injury when inspecting under the hood of
your vehicle
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injuries such as burns.
● Check that the indicator on the “POWER” switch and the “READY” indica-
tor are off.
● On hybrid vehicles, the gasoline engine may automatically start, or the
cooling fans may suddenly operate even if the gasoline engine stops. Do
not touch or approach rotating parts such as the fans, which may lead to
fingers or clothing (especially a tie, a scarf or a muffler) getting caught,
resulting in serious injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.
■ To prevent damage to the cooling system
Observe the following precautions:
● Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.)
● Do not use commercially available coolant additives

614 6-1. Specifications
PRIUS PHV_OM_OM47818U_(U)
Electric motor (Traction motor)
Hybrid battery (traction battery)
Lubrication system
*: The engine oil capacity is a reference quantity to be used when changing theengine oil. Warm up the engine and turn off the hybrid system, wait more
than 5 minutes, and check the oil level on the dipstick.
Ty p ePermanent magnet motor
Maximum output 60 kW
Maximum torque 153 ft•lbf (207 N•m, 21.1 kgf•m)
Ty p eLithium-ion battery
Voltage 3.7 V/cell
Capacity21.5 Ah
Quantity 56 cells
Overall voltage 207 V
Oil capacity
(Drain and refill 
reference
*)
With filter
Without filter
4.4 qt. (4.2 L, 3.7 Imp.qt.)
4.1 qt. (3.9 L, 3.4 Imp.qt.)