2012 TOYOTA PRIUS PHV engine overheat

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PRIUS PHV_OM_OM47818U_(U)
4-1. Maintenance and careCleaning and protecting the vehicle exterior............ 424
Cleaning and protecting the vehicle interior............. 428
4-2. Maintenance Maintenance requirements ..................... 431
General maintenance.......... 434
Emission inspection and maintenance (I/M)
programs........................... 438
4-3. Do-it-yourself maintenance Do-it-yourself service precautions ....................... 439
Hood ................................... 442
Positioning a floor jack ........ 445
Replacing the tire ................ 448
Engine compartment ........... 459
12-volt battery ..................... 471
Tires .................................... 476
Tire inflation pressure ......... 486
Wheels ................................ 490
Electronic key battery.......... 493
Checking and replacing fuses ................................. 495
Light bulbs........................... 507 5-1. Essential information
Emergency flashers............ 524
If your vehicle needs to be towed................................ 525
If you think something is wrong ............................... 532
5-2. Steps to take in an emergency If a warning light turns on or a warning buzzer
sounds.............................. 533
If a warning message is displayed .......................... 546
If you have a flat tire ........... 566
If the hybrid system will not start .................................. 588
If you lose your keys........... 590
If the electronic key does not operate properly ......... 591
If the 12-volt battery is discharged........................ 594
If your vehicle overheats .... 600
If the vehicle becomes stuck ................................. 605
If your vehicle has to be stopped in an
emergency ....................... 607
4Maintenance and care5When trouble arises

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1-1. Plug-in hybrid system
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Before driving
PRIUS PHV_OM_OM47818U_(U)
NOTICE
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Hybrid battery (traction battery) air vents
● Do not put foreign objects near the air vents. The hybrid battery (traction
battery) may overheat, leading to a reduction in hybrid battery (traction
battery) output or a malfunction.
● Clean the air vents regularly to prevent the hybrid battery (traction battery)
from overheating.
● Do not wet or allow foreign substances to enter the air vents as this may
cause a short circuit and damage the hybrid battery (traction battery).
● Do not carry large amounts of water such as water cooler bottles in the
vehicle. If water spills onto the hybrid battery (traction battery), the battery
may be damaged. Have the vehicle inspected by your Toyota dealer.
● If the rear seat belt becomes separated from the guide ( P. 150), it could
obstruct the hybrid battery (traction battery) air vent. Set the rear seat belt
into the guide to use.
■ Notice about fuel
For plug-in hybrid vehicles, fuel may remain in the tank for a long time and
undergo changes in quality depending on the how the vehicle is used.
Refuel at least 5.3 gal.(20 L, 4.4 Imp.gal.) of fuel every 6 months (refuel a
total of at least 5.3 gal. [20 L, 4.4 Imp.gal.] over a 6-month period), as this
may affect components of the fuel system or the gasoline engine.

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2-1. Driving procedures
PRIUS PHV_OM_OM47818U_(U)
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When driving
CAUTION
●
If the smell of exhaust is noticed inside the vehicle, open the windows and
check that the back door is closed. Large amounts of exhaust in the vehi-
cle can cause driver drowsiness and an accident, resulting in death or a
serious health hazard. Have the vehicle inspected by your Toyota dealer
immediately.
● Do not shift the shift position to P while the vehicle is moving.
Doing so can damage the transmission and may result in a loss of vehicle\
control.
● Do not shift the shift position to R while the vehicle is moving forward.
Doing so can damage the transmission and may result in a loss of vehicle\
control.
● Do not shift the shift position to D while the vehicle is moving backward.
Doing so can damage the transmission and may result in a loss of vehicle\
control.
● Moving the shift position to N while the vehicle is moving will disengage
the hybrid system. Engine braking is not available with the hybrid system
disengaged.
● During normal driving, do not turn off the hybrid system. Turning the hybrid
system off while driving will not cause loss of steering or braking control,
but the power assist to these systems will be lost. This will make it more
difficult to steer and brake, so you should pull over and stop the vehicle as
soon as it is safe to do so.
However, in the event of an emergency, such as if it becomes impossible
to stop the vehicle in the normal way: P. 607
● Use engine braking (shift position B instead of shift position D) to maintain
a safe speed when driving down a steep hill.
Using the brakes continuously may cause the brakes to overheat and lose
effectiveness. ( P. 245)

232 2-1. Driving procedures
PRIUS PHV_OM_OM47818U_(U)
CAUTION
■When the vehicle is stopped
● Do not depress the accelerator pedal unnecessarily.
If the vehicle is in any shift position other than P or N, the vehicle may
accelerate suddenly and unexpectedly, causing an accident.
● Do not leave the vehicle with the hybrid system on for a long time.
If such a situation cannot be avoided, park the vehicle in an open space
and check that exhaust fumes do not enter the vehicle interior.
● In order to prevent accidents due to the vehicle rolling away, always keep
depressing the brake pedal while the “READY” indicator is on. Apply the
parking brake as necessary.
● If the vehicle is stopped on an incline, in order to prevent accidents caused
by the vehicle rolling forward or backward, always depress the brake pedal
and securely apply the parking brake as needed.
● Avoid revving or racing the engine.
Running the engine at high speed while the vehicle is stopped may cause
the exhaust system to overheat, which could result in a fire if combustible
material is nearby.

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2-2. Instrument cluster
PRIUS PHV_OM_OM47818U_(U)
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When driving
CAUTION
■
To prevent an accident
NOTICE
■To prevent damage to the engine and its components
The engine may be overheating if the high coolant temperature warning light
comes on or flashes. In this case, immediately stop the vehicle in a safe
place, and check the engine after it has cooled completely. ( P. 600)
Do not place anything or attach a sticker
in front of the instrument cluster. The item
may obscure or obstruct the display, or
could reflect off the display, possibly
causing an accident.Instrument cluster

330 2-4. Using other driving systems
PRIUS PHV_OM_OM47818U_(U)
■Sounds and vibrations caused by the ABS, brake assist, VSC and
TRAC
● A sound may be heard from the engine compartment when the hybrid
system is started, just after the vehicle begins to move, if the brake pedal
is depressed forcefully or repeatedly, or 1-2 minutes after the hybrid sys-
tem is stopped. This sound does not indicate that a malfunction has
occurred in any of these systems.
● Any of the following conditions may occur when the above systems are
operating. None of these indicates that a malfunction has occurred.
• Vibrations may be felt through the vehicle body and steering.
• A motor sound may be heard after the vehicle comes to a stop.
• The brake pedal may pulsate slightly after the ABS is activated.
• The brake pedal may move down slightly after the ABS is activated.
■ EPS operation sound
When the steering wheel is operated, a motor sound (whirring sound) may
be heard. This does not indicate a malfunction.
■ Reduced effectiveness of the EPS system
The effectiveness of the EPS system is reduced to prevent the system from
overheating when there is frequent steering input over an extended period of
time. The steering wheel may feel heavy as a result. Should this occur,
refrain from excessive steering input or stop the vehicle and turn the hybrid
system off. The EPS system should return to normal within 10 minutes.
■ Electric power steering system warning light
 P. 540

670 Alphabetical index
PRIUS PHV_OM_OM47818U_(U)
Child restraint systemBooster seats, definition ........ 204
Booster seats, installation ..... 212
Convertible seats, definition ............................. 204
Convertible seats,
installation ...........................212
Front passenger occupant classification system ...........198
Infant seats, definition ...........204
Infant seats, installation.........212
Installing child restraint system with LATCH anchors ...........210
Installing child restraint system with seat belts ..................... 212
Installing child restraint system with top tether strap ............216
Child safety
Airbag precautions ................192
Back door precautions .......... 142
Child restraint system............204
Child-protectors ..................... 135
How to charge ......................... 80
How your child should wear the seat belt ........................159
Installing child restraints ........ 209
Power window lock switch..... 171
Power window precautions ...173
Remote Air Conditioning System precautions ............374
Removed electronic key
battery precautions ............. 494
Seat belt extender precautions .........................164
Seat belt precautions ............160
Seat heater precautions ........ 398
12-volt battery precautions ....474 Child-protectors ....................... 135
Cleaning
Exterior.................................. 424
Interior ................................... 428
Seat belts .............................. 429
Clock ......................................... 275
Condenser ................................ 466
Console box ............................. 387
Cooling system
Engine overheating ............... 600
Hybrid system overheating ... 600
Cruise control
Cruise control ........................ 308
Dynamic radar cruise control ................................. 312
Cup holders .............................. 388
Curtain shield airbags ............. 184
Customizable features ............ 639

672 Alphabetical index
PRIUS PHV_OM_OM47818U_(U)
EngineAccessory mode.................... 240
Compartment ........................459
Hood......................................442
How to start the hybrid system ................................238
Identification number ............. 611
If the hybrid system will not start .....................................588
Ignition switch........................238
Overheating...........................600
“POWER” switch ...................238
Engine coolant Capacity ................................617
Checking ............................... 464
Preparing and checking before winter ....................... 349
Engine/power control
unit coolant Capacity ................................617
Checking ............................... 464
Preparing and checking before winter ....................... 349
Engine oil Capacity ................................614
Checking ............................... 460
Preparing and checking before winter ....................... 349
Enhanced VSC .........................328
EPS ............................................ 328
EV driving ratio indicator ........ 271
EV driving range ................58, 268
Event data recorder ...................25
EV/HV mode selection switch .......................................37 Floor mats ................................ 401
Fluid
Brake..................................... 619
Washer.................................. 469
Fog lights Replacing light bulbs ............. 507
Switch ................................... 298
Wattage................................. 620
Foot lights ................................ 382
Front fog lights
Replacing light bulbs ............. 507
Switch ................................... 298
Wattage................................. 620
Front passenger occupant classification system ............ 198
Front passenger’s seat belt reminder light ........................ 537
Front seats
Adjustment ............................ 146
Front side marker light Replacing light bulbs ............. 507
Wattage................................. 620
Front turn signal lights Replacing light bulbs ............. 507
Switch ................................... 254
Wattage................................. 620
Fuel Capacity ................................ 613
Fuel gauge ............................ 257
Information ............................ 621
Refueling ............................... 174
Type ...................................... 621
Fuel door .................................. 174
Fuel filler door .......................... 174
Fuses ........................................ 495F