2012 TOYOTA HILUX fuel pump

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HILUX_EE (OM0K132E)
4-1. Maintenance and care
Cleaning and protecting
the vehicle exterior ........... 462
Cleaning and protecting
the vehicle interior ............ 466
4-2. Maintenance
Maintenance
requirements..................... 470
4-3. Do-it-yourself maintenance
Do-it-yourself service
precautions ....................... 474
Hood ................................... 478
Engine compartment........... 480
Tires .................................... 496
Tire inflation pressure ......... 500
Wheels ................................ 502
Air conditioning filter ........... 504
Wireless remote control
battery............................... 506
Checking and replacing
fuses ................................. 509
Light bulbs .......................... 5255-1. Essential information
Emergency flashers ........... 540
If your vehicle needs to
be towed .......................... 541
If you think something
is wrong............................ 547
Fuel pump shut off
system.............................. 548
5-2. Steps to take in an emergency
If a warning light turns on
or a warning buzzer
sounds ............................. 549
If you have a flat tire ........... 557
If the engine will not
start .................................. 576
If the shift lever cannot be
shifted from P ................... 577
If you lose your keys .......... 578
If the vehicle battery
is discharged .................... 579
If your vehicle overheats .... 584
If you run out of fuel and
the engine stalls ............... 587
If the vehicle becomes
stuck................................. 588
If your vehicle has to be
stopped in an
emergency ....................... 590
4Maintenance and care5When trouble arises

495 4-3. Do-it-yourself maintenance
4
Maintenance and care
HILUX_EE (OM0K132E)
Draining the fuel filter water
The water in the fuel filter must be drained immediately when the fuel
system warning light flashes.
Place a small tray under the drain plug or drain hose to catch
the water.
Turn the drain plug about 2 to
2 1/2 turns.
Loosening more than this will
cause water oozing from around
the drain plug.
Operate the priming pump
until the fuel begins to run out.
After draining, retighten the drain plug. Do not use a tool.
STEP1
STEP2
STEP3

520 4-3. Do-it-yourself maintenance
HILUX_EE (OM0K132E)
FuseAmpereCircuit
4OBD7.5 AOn-board diagnosis system
5INJ15 A
Multiport fuel injection system/
sequential multiport fuel injection
system
6ECU-IG &
GAUGE10 A
Air conditioning system, charging
system, rear differential lock sys-
tem, ABS, TRC, VSC, emergency
flashers, turn signal lights, back-up
lights, multiport fuel injection sys-
tem/sequential multiport fuel injec-
tion system, shift lock control
system, rear window defogger,
headlights, door courtesy switches,
power door lock system, wireless
remote control system, steering
sensor, daytime running light sys-
tem, cruise control, headlight clean-
ers, seat heaters, outside rear view
mirror defoggers, multi-information
display and passenger’s seat belt
reminder light
7WIP20 AWindshield wiper and washer
8IGN7.5 A
Multiport fuel injection system/
sequential multiport fuel injection
system, SRS airbags and fuel pump
9ACC7.5 A
Audio system, power outlet, clock,
power rear view mirror control sys-
tem, shift lock control system and
multi-information display

5When trouble arises
539
HILUX_EE (OM0K132E)
5-1. Essential information
Emergency flashers .......... 540
If your vehicle needs to
be towed ......................... 541
If you think something
is wrong .......................... 547
Fuel pump shut off
system ............................ 548
5-2. Steps to take in an
emergency
If a warning light turns on
or a warning buzzer
sounds ............................ 549
If you have a flat tire ......... 557
If the engine will not
start................................. 576
If the shift lever cannot
be shifted from P ............ 577
If you lose your keys ......... 578
If the vehicle battery is
discharged ...................... 579
If your vehicle
overheats ........................ 584
If you run out of fuel and
the engine stalls.............. 587
If the vehicle becomes
stuck ............................... 588
If your vehicle has to be
stopped in an
emergency ...................... 590

548
5-1. Essential information
HILUX_EE (OM0K132E)
Fuel pump shut off system
Follow the procedure below to restart the engine after the system is
activated.
Turn the engine switch to the “ACC” or “LOCK” position.
Restart the engine.
NOTICE
Before starting the engine
Inspect the ground under the vehicle.
If you find that fuel has leaked onto the ground, the fuel system has been
damaged and is in need of repair. Do not restart the engine.
To minimize the risk of fuel leakage when the engine stalls or when
an airbag inflates upon collision, the fuel pump shut off system
stops the supply of fuel to the engine.
STEP1
STEP2

556 5-2. Steps to take in an emergency
HILUX_EE (OM0K132E)
CAUTION
If both the ABS and the brake system warning lights remain on (vehi-
cles with VSC system)
Stop your vehicle in a safe place immediately and contact any authorized
Toyota dealer or repairer, or another duly qualified and equipped profes-
sional. The vehicle will become extremely unstable during braking, and the
ABS system may fail, which could cause an accident resulting in death or
serious injury.
NOTICE
If the malfunction indicator lamp comes on when the boost pressure in
the turbocharger is abnormally high
Never drive at high speed or race the engine even after the lamp goes off.
If the fuel system warning light flashes
Never drive the vehicle with the warning light flashing. Continued driving with
water accumulated in the fuel filter will damage the fuel injection pump.

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587
5-2. Steps to take in an emergency
When trouble arises
HILUX_EE (OM0K132E)
If you run out of fuel and the engine stalls
NOTICE
When restarting the engine
Do not crank the engine before refueling and operating the priming pump.
This may damage the engine and fuel system.
Do not crank the engine for more than 30 seconds at a time. This may
overheat the starter and wiring system.
If you run out of fuel and the engine stalls:
Refuel your vehicle.
To bleed the fuel system,
operate the priming pump until
you feel more resistance.
Start the engine. (P. 162)
If the engine does not start after the above steps have been per-
formed, wait for 10 seconds and try step 2 and 3 again. If the
engine still does not start, contact any authorized Toyota dealer or
repairer, or another duly qualified and equipped professional.
After starting the engine, depress the accelerator pedal lightly until
the engine runs smoothly.
STEP1
STEP2
STEP3

625 Alphabetical index
HILUX_EE (OM0K132E)
Floor mat .................................. 452
Fluid
Washer.................................. 493
Four-wheel drive system
Front drive control lever ........ 211
Front fog lights
Replacing light bulbs ............. 528
Switch ................................... 195
Wattage................................. 614
Front passenger’s seat belt
reminder light ........................ 554
Front position lights
Replacing light bulbs ............. 530
Switch ................................... 191
Wattage................................. 614
Front seats
Adjustment .............................. 68
Front turn signal lights
Replacing light bulbs ............. 532
Switch ................................... 173
Wattage................................. 614
Fuel
Capacity ................................ 601
Fuel gauge ............................ 176
Fuel pump shut off system .... 548
Gas station information ......... 636
If you run out of fuel and
the engine stalls.................. 587
Information ............................ 615
Refueling ................................. 97Fuel door .................................... 97
Fuel filler door............................ 97
Fuel filter .................................. 495
Fuel pump shut off system ..... 548
Fuses ........................................ 509
Gas station information .......... 636
Gauges ..................................... 176
Glove box ................................. 437
Hands-free system
(for cellular phone)................ 382
Head restraints
Adjustment .............................. 76
Headlight cleaner..................... 201
Headlights
Replacing light bulbs............. 526
Switch ................................... 191
Wattage ................................ 614
Heaters
Seat heaters ......................... 450
Side mirror ............................ 264
Hood ......................................... 478
Hooks
Deck...................................... 460
Horn .......................................... 175F
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