2012 TOYOTA AVENSIS radiator

528 4-3. Do-it-yourself maintenance
AVENSIS_EE (OM20B44E)
ItemsParts and tools
Fuses (P. 569)• Fuse with same amperage rating
as original
Radiator, condenser and inter-
cooler (P. 545)
Tire inflation pressure (P. 556)• Tire pressure gauge
• Compressed air source
Washer fluid (P. 549)
• Water or washer fluid containing
antifreeze (for winter use)
• Funnel

529 4-3. Do-it-yourself maintenance
4
Maintenance and care
AVENSIS_EE (OM20B44E)
CAUTION
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become electrically energized. To avoid death
or serious injury observe the following precautions.
When working on the engine compartment
Keep hands, clothing, and tools away from the moving fan and engine
drive belt.
Be careful not to touch the engine, radiator, exhaust manifold, etc. right
after driving as they may be hot. Oil and other fluids may also be hot.
Do not leave anything that may burn easily, such as paper or rags, in the
engine compartment.
Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
Take care because brake fluid can harm your hands or eyes and damage
painted surfaces.
If fluid gets on your hands or in your eyes, flush the affected area with
clean water immediately.
If you still experience discomfort, see a doctor.

530 4-3. Do-it-yourself maintenance
AVENSIS_EE (OM20B44E)
CAUTION
When working near the electric cooling fan or radiator grille
Vehicles with smart entry & start system
Be sure the “ENGINE START STOP” switch is OFF.
With the “ENGINE START STOP” switch in IGNITION ON mode, the
electric cooling fan may automatically start to run if the air conditioning is
on and/or the coolant temperature is high. (P. 545)
Vehicles without smart entry & start system
Be sure the engine switch is in the “LOCK” position.
With the engine switch in the “ON” position, the electric cooling fan may
automatically start to run if the air conditioning is on and/or the coolant
temperature is high. (P. 545)
Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc. from
getting in the eyes.
NOTICE
If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air. Also a backfire could cause a fire in the engine compart-
ment.
If the brake fluid level is low or high
It is normal for the brake fluid level to go down slightly as the brake pads
wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious problem.

535
4-3. Do-it-yourself maintenance
4
Maintenance and care
AVENSIS_EE (OM20B44E)
Engine compartment
Gasoline engine
Washer fluid tank (P. 549)
Engine coolant reservoir
(P. 543)
Engine oil filler cap
(P. 539)
Engine oil level dipstick
(P. 538)Battery (P. 545)
Fuse box (P. 569)
Cooling fan
Condenser (P. 545)
Radiator (P. 545)

536 4-3. Do-it-yourself maintenance
AVENSIS_EE (OM20B44E)
Diesel engine
Washer fluid tank (P. 549)
Engine coolant reservoir
(P. 543)
Engine oil level dipstick
(P. 538)
Engine oil filler cap
(P. 539)Fuel filter (P. 550, 713)
Fuse box (P. 569)
Battery (P. 545)
Cooling fans
Condenser (P. 545)
Intercooler (P. 545)
Radiator (P. 545)

543 4-3. Do-it-yourself maintenance
4
Maintenance and care
AVENSIS_EE (OM20B44E)
Engine coolant
The coolant level is satisfactory if it is between the “FULL” and “LOW”
lines on the reservoir when the engine is cold.
Gasoline engine
Reservoir cap
“FULL”
“LOW”
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line.
Diesel engine
Reservoir cap
“FULL”
“LOW”
If the level is on or below the
“LOW” line, add coolant up to the
“FULL” line.
If the coolant level drops within a short time after replenishing
Visually check the radiator, hoses, reservoir cap, radiator cap, drain cock
and water pump.
If you cannot find a leak, have any authorized Toyota dealer or repairer, or
another duly qualified and equipped professional, test the cap and check for
leaks in the cooling system.

545 4-3. Do-it-yourself maintenance
4
Maintenance and care
AVENSIS_EE (OM20B44E)
Radiator, condenser and intercooler
Check the radiator, condenser and intercooler (diesel engine) and
clear any foreign objects.
If any of the above parts are extremely dirty or you are not sure of
their condition, have your vehicle checked by any authorized Toyota
dealer or repairer, or another duly qualified and equipped profes-
sional.
Battery
Check the battery as follows.
Caution symbol
The meanings of each caution symbol on the top of the battery are
as follows:
CAUTION
When the engine is hot
Do not touch the radiator, condenser or intercooler, as they may be hot and
cause serious injuries, such as burns.
No smoking, no naked
flames, no sparksBattery acid
Shield eyesNote operating
instructions
Keep away from chil-
drenExplosive gas

710
5-2. Steps to take in an emergency
AVENSIS_EE (OM20B44E)
If your vehicle overheats
If your engine overheats:
Stop the vehicle in a safe place and turn off the air condi-
tioning system.
Check to see if steam is coming out from under the hood.
If you see steam:
Stop the engine. Carefully lift the hood after the steam
subsides and then restart the engine.
If you do not see steam:
Leave the engine running and carefully lift the hood.
Check to see if the cooling fan is operating.
If the fan is operating:
Wait until the engine coolant temperature gauge begins
to fall and then stop the engine.
If the fan is not operating:
Stop the engine and call any authorized Toyota dealer or
repairer, or another duly qualified and equipped profes-
sional.
After the engine has cooled
down sufficiently, check the
engine coolant level and
inspect the radiator core (radi-
ator) for any leaks.
If the engine compartment
cover needs to be removed:
P. 537
STEP1
STEP2
STEP3
STEP4