2012 SUZUKI GRAND VITARA torque

3-20
OPERATING YOUR VEHICLE
79K21-03E
4L LOCK (4-wheel drive low range center differential lock)
64J222
In this position, engine power is supplied to
the front and rear axles and you get better
traction and more low-speed torque than
when driving in “4H”. Use this position
when you need better traction than “4H”
provides and more low-speed torque than
“4H LOCK” provides, such as when climb-
ing or descending steep, slippery hills etc.
NOTE:
When the transfer switch (if equipped) is
turned to the “4L LOCK” position, the
ESP
® systems (other than ABS) will be
canceled to provide improved vehicle trac-
tion, and the “ESP OFF” indicator light will
come on.
When the transfer switch (if equipped) is
turned to the “4L LOCK” position, brake-
traction control can be activated. Brake-
traction control brakes the spinning wheel
to distribute drive power to the other
wheels for increased climbing ability or for
better performance on a rolling hill or a
slippery surface.
ESP® is a registered trademark of Daimler
AG.
Tire Pressure Monitoring System (TPMS):

7-8
INSPECTION AND MAINTENANCE
79K21-03E
NOTE:
I – Inspect, clean, adjust, lubricate or replace as necessary
T – Tighten to the specified torque
R – Replace or change
L – Lubricate
*1 Inspect more frequently if the vehicle is used under dusty conditions.
*2 Clean more frequently if the air flow from the air conditioner decreases. Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
– B – – E H Automatic transmission (A/T) fluid REvery 25000 km (15000 miles)
or 15 months
– B – – E H Transfer, Differential and Extension oil REvery 25000 km (15000 miles)
or 15 months
– B – – – – Bolts and nuts on suspension TEvery 10000 km (6000 miles)
or 6 months
– B C D – – Drive belt (Engine accessory) IEvery 25000 km (15000 miles)
or 15 months
– – C D – – Air conditioner filter element *2IEvery 10000 km (6000 miles)
or 6 months
REvery 50000 km (30000 miles)
or 30 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

7-11INSPECTION AND MAINTENANCE
79K21-03E
Refilling
81A147
Remove the oil filler cap and pour oil slowly
through the filler hole to bring the oil level
to the upper limit on the dipstick. Be careful
not to overfill. Too much oil is almost as
bad as too little oil. After refilling, start the
engine and allow it to idle for about a
minute. Stop the engine, wait about 5 min-
utes and check the oil level again.
Changing Engine Oil and Filter
60G306
Drain the engine oil while the engine is still
warm.
1) Remove the oil filler cap.
2) Remove the engine under cover.
3) Place a drain pan under the drain plug.
4) Using a wrench, remove the drain plug
and drain out the engine oil.5) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
6) Reinstall the engine under cover.
Close Open
EXAMPLE
WARNING
The engine oil temperature may be
high enough to burn your fingers
when the drain plug is loosened. Wait
until the drain plug is cool enough to
touch with your bare hands.EXAMPLE
WARNING
New and used oil and solvent can be
hazardous. Children and pets may be
harmed by swallowing new or used
oil or solvent. Repeated, prolonged
contact with used engine oil may
cause skin cancer. Brief contact with
used oil or solvent may irritate skin.
 Keep new and used oil and solvent
away from children and pets.
 Wear a long-sleeve shirt and water-
proof gloves.
 Wash with soap if oil or solvent
contacts your skin.
Tightening torque specification
35 Nm (25.3 lb-ft, 3.5 kg-m)
Engine Oil and Filter: 1, 2

7-12
INSPECTION AND MAINTENANCE
79K21-03E
Replace the Oil Filter2.4 L engine
78K055
1) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
2) Using a clean rag, wipe off the mount-
ing surface on the engine where the
new filter will be seated.
3) Smear a little engine oil around the rub-
ber gasket of the new oil filter.
4) Screw on the new filter by hand until the
filter gasket contacts the mounting sur-
face.
54G093
(1) Oil filter
(2) 3/4 turn
5) Tighten the filter 3/4 turn from the point
of contact with the mounting surface (or
to the specified torque) using an oil filter
wrench.
6) Reinstall the engine under cover.NOTE:
 When it is difficult to remove the oil filter,
we recommend you take your vehicle to
your SUZUKI dealer for oil filter replace-
ment.
 For 3.2 L engine, since special proce-
dures are required, we recommend you
take your vehicle to your SUZUKI dealer
for oil filter replacement.
Refill with Oil and Check for Leaks1) Pour oil through the filler hole and
install the filler cap.
For the approximate capacity of the oil,
refer to the “Capacities” item in the
“SPECIFICATIONS” section.
2) Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
3) Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
CAUTION
To tighten the oil filter properly, it is
important to accurately identify the
position at which the filter gasket
first contacts the mounting surface.
EXAMPLE
Tightening torque specification
14 Nm (10.1 lb-ft, 1.4 kg-m)
CAUTION
To prevent oil leakage, make sure
that the oil filter is tight, but do not
overtighten it.
CAUTION
When replacing the oil filter, it is rec-
ommended that you use a genuine
SUZUKI replacement filter. If you use
an after-market filter, make sure it is
of equivalent quality and carefully fol-
low the manufacturer’s instructions
and precautions.
Engine Oil and Filter: 1, 2

7-19INSPECTION AND MAINTENANCE
79K21-03E
Front differential
79K133
Rear differential
79K134
(1) Oil filler and level plug
(2) Oil drain plug
Gear Oil Level CheckThe manual transmission, transfer gears,
extension case and differentials (front and
rear) are lubricated with gear oil. To check
the gear oil level in any of the above loca-
tions, use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.
Gear Oil ReplacementTo change the gear oil in the manual trans-
mission, transfer case, extension case or
differential(s), use the following procedure:
1) Remove the oil filler plug (1).
2) Remove the drain plug (2), drain the oil
and reinstall the drain plug.
3) Pour new gear oil of the specified type
through the filler hole until the oil level
reaches the bottom of the filler hole.
4) Reinstall the filler plug.
(1)
(2)
(1)
(2)
WARNING
After driving the vehicle, gear oil tem-
perature may be high enough to burn
you. Wait until the oil filler plug is
cool enough to touch with your bare
hands before inspecting or replacing
gear oil.
CAUTION
When tightening these plugs, apply
sealing compound “SUZUKI Bond
No. 1217G” or equivalent to the plug
threads to prevent oil leakage and
tighten them to the specified torque
shown below.
Spark Plugs: 1, 2
Brakes: 6

7-20
INSPECTION AND MAINTENANCE
79K21-03E
Tightening torque
Clutch Pedal
64J154
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with DOT3 brake fluid.
Automatic Transmission
FluidSpecified FluidUse an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.Fluid Level CheckYou must check the fluid level with the
automatic transmission fluid at normal
operating temperature.
To check the fluid level:
1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal
operating temperature.
2) Then drive for ten more minutes. Oil Filler
PlugOil Drain
Plug
Manual
transmission23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Tr a n s f e r23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Extension
case23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Front
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Rear
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
CAUTION
Driving with too much or too little
fluid can damage the transmission.
CAUTION
Be sure to use the specified auto-
matic transmission fluid. Using auto-
matic transmission fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transmis-
sion of your vehicle.
Brakes: 6

8-4
EMERGENCY SERVICE
79K21-03E
NOTE:
Remove the full wheel cover from the bot-
tom part to the upper part. Otherwise, the
claws may be broken.
(Half cover type)
78K060
NOTE:
If your vehicle is equipped with the half
cover, remove the center bolt (4), then
remove the outer cover (5) of the spare
wheel half cover.
78K153
5) Pull out the lock cover (B) fitted on the
lock nut of the spare wheel while insert-
ing the key full into the key hole of the
lock cover (B).
6) Remove the lock nut and wheel nuts of
the spare wheel, then remove the spare
wheel with both hands.
To change the wheel:
1) Loosen, but do not remove the wheel
nuts.
2) Jack up the vehicle (follow the jacking
instructions in this section)
3) Remove the wheel nuts and wheel.
4) Before installing the new wheel, clean
any mud or dirt off from the surface of
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
5) Install the new wheel and replace the
wheel nuts with their cone shaped endfacing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
81A057
Tightening torque for wheel nut
100 Nm (10.0 kg-m, 72.3 lb-ft)
6) Lower the jack and fully tighten the nuts
in a crisscross fashion with a wrench as
shown in the illustration.
(5) (4)
(B)
EXAMPLE
Jump Starting Instructions: 7
Towing a Disabled Vehicle: 6
If the Starter Does Not Operate: 2, 9

8-5EMERGENCY SERVICE
79K21-03E
To install the wheel:
78K154
1) Install the wheel with both hands to the
spare tire carrier (1) as shown in the
illustration.
Then tighten the wheel nuts (2) and
spare tire nut (3).
78K155
2) Put the spare tire nut lock (4) on the
spare tire nut and push the lock in.
3) Install the wheel cover in the reverse
order to removal.
78K063
NOTE:
When you install the spare tire full cover,
make sure the position of the upper claws
marked on outside (5) and holes, then
hook them first.
WARNING
Use genuine wheel nuts and tighten
them to the specified torque as soon
as possible after changing wheels.
Incorrect wheel nuts or improperly
tightened wheel nuts may come
loose or fall off, which can result in
an accident. If you do not have a
torque wrench, have the wheel nut
torque checked by an authorized
SUZUKI dealer.
(1)
(2)
(3)
(4)
(5)
If the Engine is Flooded: 2, 9
If the Engine Overheats: 2, 9