2012 SSANGYONG NEW REXTON sensor

6. TIGHTENING TORQUE
Name SizeNumbers of
fastenerTightening
torque (Nm)Note (total
tightening
torque)
Main bearing cap
10 Not-reusable
Connecting rod cap
8 50 ~80Nm
Crankshaft rear seal
6 -
Oil pump
3 -
Drive plate
8 Not-reusable
Isolation damper center
bolt
1 660~720 Nm
Not-reusable
Oil pan
18 -
2 -
2 -
2 -
2 -
Mounting nut for high
pressure pump
1 -
Mounting bolt for high
pressure pump
3 -
Cylinder head
12 85Nm-
Camshaft cap
16 -
4 -
Exhaust stud bolt 10
-
Exhaust sprocket
1 -
Chain tensioner screw
plug
1 -
Coolant temperature
sensor1
-
Belt auto tensioner
1 -
1 -
Water pump
7 -

0000-00
Hot water inlet pipe2 -
1 -
1 -
4 25~2.5Nm -
4 -
2 -
6 -
6 -
1 -
2 -
2 -
1 10~14Nm -
1 -
M8 10
-
M8 3
-
1
-
M8 1
-
T/C oil supply pipe M6(to block) 1
-
M6
(to turbocharger)1
-
T/C oil return pipe
2 -
(to turbocharger)2
-
EGR valve
3 -
EGR pipe bolt (to exhaust
manifold)
2 -
EGR pipe bolt (to EGR
cooler)
2 -
Name SizeNumbers of
fastenerTightening
torque (Nm)Note (total
tightening
torque)
Hot water inlet pipe
2 -
Alternator
1 -
1 -
Air conditioner
compressor
4 25~2.5Nm -
Air conditioner bracket
4 -
Intake manifold
2 -
6 -
Oil filter module
6 -
1 -
2 -
Knock sensor
2 -
Camshaft position sensor
1 10~14Nm -
T-MAP pressure sensor
1 -
Exhaust manifold M8 10
-
Turbocharger M8 3
-
T/C support bolt M8 1
-

Name SizeNumbers of
fastenerTightening
torque (Nm)Note (total
tightening
torque)
Idler pulley/tensioner
pulley1
-
Glow plug M5 4
-
Vacuum pump
3 -
Timing gear case cover
7 -
1 -
3 -
Cylinder head cover
21 -
Oil dipstick gauge cover
1 -
Oil filter cap 1
-
Fuel rail
2 -
Injector clamp bolt
2 -
High pressure pipe
(between high pressure
pump and fuel rail
assembly)M17 1
-
High pressure pipe
(between fuel rail
assembly and injector)M17 4
-
Crankshaft position
sensor
1 -
Main wiring
5 -
Intake duct
3 -
Power steering pump
3 -
Cylinder head front cover
5 -

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7. CODING AND INITIALIZATION
1) Engine Variant Coding
Unit Selection Description Remarks
PTC auxilary heater NO For PTC auxilary heater
equipped vehicle, select
"YES".-
YES YES
Glow plug Relay (K-line) Select "AQGS". -
AQGS (CAN) AQGS (CAN)
Transmission 6-speed M/T Select the appropriate system. Select
5-speed A/T (DC 5 AT) Select
6-speed A/T (DSI 6 AT) Select
Pressure sensor for
A/C refrigerantNO Select the appropriate system. -
Type Pressure sensor
for A/C
refrigerant
Immobilizer NO Select "YES" if the vehicle has
immobilizer.-
YES YES
Vehicle speed input
typeCAN Select "CAN" if the vehicle has
ABS or ESPCAN
WIRE -
Fan 2 relays Select "PWM". -
PWM fan PWM fan
Auto cruise NO Select "YES" if the vehicle has
cruise contro.-
YES YES
G-sensor NO 2WD ABS & Non-ABS: NO
4WD ABS & ESP: YESSelect
YES Select

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1. SPECIFICATION
Unit Description Specification Remark
Cylinder head Height 131.9 to 132.1 mm -
Flatness below 0.1 mm -
Valve protrusion Intake valve 0.6 to 1.0 mm -
Exhaust valve 0.6 to 1.0 mm -
Flatness on manifold
sideIntake manifold 0.08 mm -
Exhaust manifold 0.08 mm -
Connecting rod End play 0.5 to 0.31 mm -
Camshaft Axial end play Intake 0.1 to 0.35 mm -
Exhaust 0.1 to 0.35 mm -
Camshaft position
sensorDistance between Camshaft position sensor
and sprocket0.20 to 1.80 mm -
Valve Clearance between
valve and pistonIntake 0.6 to 1.0mm -
Exhaust 0.6 to 1.0mm -
Valve recess Intake 0.6 to 1.0mm -
Exhaust 0.6 to 1.0mm -
Cylinder block Piston protrusion 0.475 to 0.745mm -
Piston ring TOP ring end gap 0.20 to 0.35 mm -
2nd ring end gap 0.35 to 0.50 mm -
3rd ring end gap 0.2 to 0.40 mm -
Offset 0.3 mm -
Head gasket Piston protrusion 0.475~0.540 1.2t -
0.541 to 0.649 1.3t -
0.650 to 0.745 1.4t -

2. TIGHTENING TORQUE
Component SizeBolt
QuantitySpecified torque
(Nm)Remark
(Total torque)
Main bearing cap
10 Not re-usable
Connecting rod cap
850 to 80 Nm
Rear cover
6-
Oil pump
3-
Flywheel
860 to 100 Nm
Crankshaft center bolt
1660 to 720 Nm
Not re-usable
Oil pan
18-
2-
2-
2-
2-
HP pump main nut
1-
HP pump bolt
3-
Cylinder head
12 85Nm-
Camshaft cap
16-
4-
Exhaust stud bolt 10
-
Exhaust sprocket bolt
1-
Chain tensioner screw
bolt
1-
Coolant temperature
sensor1
-
Auto tensioner
1-
1-
Coolant pump
1-

0000-00
Component SizeBolt
QuantitySpecified torque
(Nm)Remark
(Total torque)
Hot water inlet pipe
2 -
Alternator
1 -
1 -
A/C bracket
4 7.8~11.8Nm -
A/C sub bracket
4 -
Intake manifold
2 -
6 -
Oil filter module
6 -
1 -
2 -
Knock sensor
2 -
Cam position sensor
1 10~14Nm -
Booster pressure sensor
2 -
Exhaust manifold M8 10
-
Turbocharger M8 3
-
Support bolt 1
-
Support nut M8 1
-
T/C oil supply pipe M6(block side) 1
-
M6(turbo side) 1
-
T/C oil return pipe
2 -
2 -
EGR valve
2 -
EGR pipe bolt
(Intake side)
2 -
EGR pipe bolt
(EGR cooler side)
2 -
EGR combination bolt
4 -
16 -
Idle pulley/Tensioner
pulley1
-

Component SizeBolt
QuantitySpecified torque
(Nm)Remark
(Total torque)
Glow plug M5 4
-
Vacuum pump
3 -
Timing gear case cover
3 -
7 -
1 -
3 -
Cylinder head cover
21 -
Oil gauge tube
1 -
Oil filter cap 1
-
Fuel rail
2 -
Injector clamp bolt
2 -
High pressure pipe
(between HP pump and
fuel rail)M17 1
-
High pressure pipe
(between fuel rail and
injector)M17 4
-
Crank position sensor
1 -
Main wiring
5 -
Intake duct M8x25 4
-
Power steering pump
3 -
Cylinder head front cover
5 -
Ladder frame
5 -
Oil pump
3 -