2012 SSANGYONG NEW ACTYON SPORTS load capacity

01-70000-00
1) Service Interval
2) Specification and Capacity
Engine oilSpecification Quality class: Ssangyong genuine engine oil (Total Quartz INEO
ECS 5W 30, SK ZIC SY 5W 30) or oil Approved by MB Sheet 229.51
Capacity approx. 6.0 litter
Engine
coolantSpecification Ssangyong genuine coolant Anti-Freeze SYC-1025
Capacity approx. 8.5 litter
Severe condition
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance
below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed) -
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DescriptionDaily
inspectionWeekly
inspectionService interval
Engine oil &
oil filterInspection - EU Change every 20,000 km or 12 months
(The service interval should be
shortened under severe conditions)
General Change every 15,000 km or 12 months
(The service interval should be
shortened under severe conditions)
Coolant Inspection - Change every 200,000 km or 5 years
Air cleaner
element- Inspection Diesel EU Change every 20,000 km
(The service interval should
be shortened under severe
conditions)
General Clean every 7,500 km,
change every 15,000 km
(The service interval should
be shortened under severe
conditions)
Gasoline Clean every 15,000 km, replace every
60,000 km (The service interval should
be shortened under severe conditions)
Fuel filter - - EU Change every 40,000 km (Draining
water from fuel filter: whenever
replacing the engine oil)
General Change every 45,000 km (Draining
water from fuel filter: whenever
replacing the engine oil)

07-31543-00
1. SPECIFICATION
The engine oil filter element should be changed at the same time with the engine oil.
Regularly check the engine oil level and add the engine oil if necessary.
Remember to check the engine oil level and shorten the cycle to replace the engine oil
under severe driving conditions. -
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Severe Driving Condition
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving
distance below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low
speed) -
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Unit Specification
Oil pump Lubrication system Gear pump, forced circulation
Type Inscribed gear
Capacity 63 L at 4,000 rpm
Relief pressure5.8 bar ± 0.3 bar
Oil filter Type Full flow/Paper element
Engine oil Specified oil SAE 5W30 (approved by MB SHEET 229.51)
Capacity (L) Min.: 4.5 L
Max.: 6.0 L
Service interval Change every 15,000 km or 12 months (But,
shorten the service interval under severe
condition)
Oil injection
nozzleType Piston
Operating pressure 1.5bar
Closing pressure 1.0bar
Oil flow 4 L/min
Permissible pressure 10bar
Unit Specification
Oil pump Lubrication system Gear pump, forced circulation
Type Inscribed gear
Capacity 63 L at 4,000 rpm
Relief pressure5.8 bar ± 0.3 bar
Oil filter Type Full flow/Paper element
Engine oil Specified oil SAE 5W30 (approved by MB SHEET 229.51)
Capacity (L) Min.: 4.5 L
Max.: 6.0 L
Service
intervalEU Change every 20,000 km or 12 months
(The service interval should be shortened under
severe conditions)
General Change every 15,000 km or 12 months
(The service interval should be shortened under
severe conditions)
Oil pressure
switch

09-71451-01
(1) Checking
Using battery tester ▶
PASS (11.0 V or more): Explain to the customer that the battery is reusable.
Need to be charged (9.0 to 11.0 V): Charge the battery with a charger and reinstall it. Explain it
to the customer.
Need to be replaced (9.0 V or more): The battery should be replaced due to overdischarging. -
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(2) How to use battery tester
How it works and How to use it ▶
Determine battery capacity by fixing current
(load capacity) and time and varying
voltage.
Determine battery capacity based on the
amount of voltage drop when discharging a
fixed load capacity (120 A) for 5 seconds.
Connect the tester to the battery and read
the display while applying a load for 5
seconds. -
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How to read display ▶
Red area (①): overdischarge or faulty
battery
Yellow area (②): Need to be charged (using
a vehicle alternator and a battery charger)
Green area (③): Normal
Red area on the left-hand side of OK (④):
Impossible to charge with an alternator
Green area with OK (⑤): Normally charged
Red area on the right-hand side of OK (⑥):
Overcharged by an alternator태 -
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05-51452-01
1. DESCRIPTION AND OPERATION
1) Battey
The sealed battery is standard on all cars. There are no vent plugs in the cover.
The battery is completely sealed, except for two small vent holes in the sides.
These vent holes allow the small amount of gas produced in the battery to escape.
The battery has the following advantages over conventional batteries:
No water addition for the life of the battery.
Overcharge protection. If too much voltage is applied to the battery, it will not accept as much
current as a conventional battery.
In a conventional battery, the excess voltage will still try to charge the battery, leading
to gassing, which causes liquid loss.
Not as liable to self-discharge as a conventional battery. This is particularly important when a
battery is left standing for long periods of time.
More power available in a lighter, smaller case. ·
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The battery has three major functions in the electrical system.
First, the battery provides a source of energy for cranking the engine.
Second, the battery acts as a voltage stabilizer for the electrical system. Finally, the battery
can, for a limited time, provide energy when the electrical demand exceeds the output of the
generator.
2) Ratings
<0068004700890088009b009b008c009900a00047008f0088009a0047009b009e0096004700990088009b00900095008e009a00610047004f005800500047008800470099008c009a008c0099009d008c0047008a008800970088008a0090009b00a0004700
990088009b00900095008e0047008b008c009a0090008e0095>ated at 27°C(80°F), which is the
time a fully charged battery will provide 25 amperes of current flow at or above 10.5 volts (2) a
cold cranking am
p rating determined under testing at -18°C(0°F), which indicates the cranking
load capacity. ▶
(1)Reserve Capacity
The reserve capacity (RC) is the maximum length of time it is possible to travel at night with the
minimum electrical load and no generator output. Expressed in minutes, the RC rating is the time
required for a fully charged battery, at a temperature of 27°C(80°F) and being discharged at a
current of 25 amperes, to reach a terminal voltage of 10.5 volts.

05-6
(2) Cold Cranking Amperage
The cold cranking amperage test is expressed at a battery temperature of -18°C(0°F).
The current rating is the minimum amperage, which must be maintained by the battery for 30
seconds at the specified temperature, while meeting a minimum voltage requirement of 7.2 volts.
This rating is a measure of cold cranking capacity.
The battery is not designed to last indefinitely. However, with proper care, the battery will provide
many years of service. If the battery tests well, but fails to perform satisfactorily in service for no
apparent reason, the following factors may point to the cause of the trouble:
Vehicle accessories are left on overnight.
Slow average driving speeds are used for short periods.
The vehicle's electrical load is more than the generator output, particularly with the addition of
aftermarket equipment.
Defects in the charging system, such as electrical shorts, a slipping generator belt, a faulty
generator, or a faulty voltage regulator.
Battery abuse, including failure to keep the battery cable terminals clean and tight or a loose
battery hold-down clamp.
Mechanical problems in the electrical system, such as shorted or pinched wires. ·
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3) Charging Time Required
The time required to charge a battery will vary depending upon the following factors:
Size of Battery - A Completely discharged large heavy-duty battery required more than twice
the recharging time as a completely discharged small passenger car battery. ▶
<007b008c00940097008c00990088009b009c0099008c00470054004700680047009300960095008e008c00990047009b00900094008c0047009e00900093009300470089008c00470095008c008c008b008c008b0047009b00960047008a008f0088009900
8e008c00470088009500a0004700890088009b009b008c0099>y at -18°C(0°F) than at
27°C(80°F).
When a fast charger is connected to a cold battery, the current accepted by the battery will be
very low at first.
The battery will accept a higher current rate as the battery warms. ▶
Charger Capacity - A charger which can supply only 5 amperes will require a much longer
charging period than a charger that can supply 30 amperes or more. ▶
State-of-Charge - A completely discharged battery requires more than twice as much charge
as a onehalf charged battery.
Because the electrolyte is nearly pure water and a poor conductor in a completely discharged
battery, the current accepted by the battery is very low at first. Later, as the charging current
causes the electrolyte acid content to increase, the charging current will likewise increase. ▶

04-33010-01
1. SPECIFICATION
Description Specification
Operating type Hydraulic type
Clutch pedal Type Suspended type
Max. operating travel 145 mm
Pedal free play (Longitudinal)159 ± 5 mm
Pedal free play (Transverse) 5 ~ 15 mm
Clutch disc Type Dry type single diaphragm
Diameter of facingOuter: Ø250 mm
Inner: Ø160 mm
Numbers of disc 2
Thickness of discFree: 8.7 ± 0.3 mm
When loaded: 8.0 ± 0.2 mm
Setting load of clutch cover assembly At least 7,800 N
Clutch master
cylinderOperating travel 27mm
Inner diameterØ17.46 mm
Concentric slave
cylinderMaximum operating travel Max. 20 mm
Operating pressure Max. 2,200 N
Clutch fluid Type DOT 3 or DOT 4
Capacity As required