2012 SSANGYONG KORANDO Service Manual

02-311130-33
Functions ▶
Piston transfers the combustion energy from engine to connecting rod.
C. Snap ring
Locks the piston pin. - A. Piston ring
#1 ring (Top ring) : Prevents the high pressurized combustion gas from leaking into crank chamber,
and prevents the engine oil getting into combustion chamber.
#2 ring: Scrapes the engine oil on the cylinder bore, and prevents the leaked combustion gas from #1
ring from leaking into the crank chamber.
Oil ring: Scrapes the engine oil on the cylinder bore. -
-
-
B. Piston pin
Connects the piston the connecting rod, and transfers the linear movement of piston to connecting rod
to convert it to rotating energy. -
Piston ring ▶
Piston ring end gap (mm)
#1 end gap: 0.170 ~ 0.320
#2 end gap: 0.300 ~ 0.450Piston ring side clearance (mm)
#1 groove: 0.040 ~ 0.080
#2 groove: 0.040 ~ 0.080

02-32
Assembly mark
Top surface of piston Top surface of cylinder block
Assembling the piston ▶
Install the piston rings with the "X" mark on the ring facing upwards.
<00770096009a0090009b0090009600950047009b008f008c0047008c0095008b0047008e0088009700470096008d0047004a00580047009900900095008e00470088009b00470058005f0057020b00470088009e008800a00047008d009900960094004700
9b008f008c0047008c0095008b0047008e0088009700470096>f #2 ring.
<00770096009a0090009b0090009600950047009b008f008c0047008c0095008b0047008e0088009700470096008d00470096009000930047009900900095008e00470088009b00470058005f0057020b00470088009e008800a00047008d00990096009400
47009b008f008c0047008c0095008b0047008e008800970047>of coil spring, and position the
<008c0095008b0047008e0088009700470096008d00470096009000930047009900900095008e00470088009b004700600057020b00470088009e008800a00047008d0099009600940047009b008f008c0047008c0095008b0047008e008800970047009600
8d0047004a00590047009900900095008e0055> -
-
-
#1 cylinder

02-331130-25
Components
Overview ▶
Connecting rod converts the reciprocating movement of piston to the rotating movement of crankshaft.
The big end is connected to connecting rod bearing and the crank pin journal, and the small end is
connected to the piston pin.
Components ▶
Connecting rod
Piston pin bush
Connecting rod
Connecting rod upper bearing
Connecting rod lower bearing
Connecting rod cap
Connecting rod cap bolt A.
B.
C.
D.
E.
F.

02-34
Selection of connecting rod bearing ▶
Select the bearing shell combination according to the table below:
Conrod_UPR
GradeConrod_LWR
GradeClearance
Red Blue 0.005 ~ 0.050
Yellow Yellow 0.005 ~ 0.050
Blue Red 0.005 ~ 0.050

02-351130-01
Overview ▶
Crankshaft is installed on the cylinder block. The crankshaft converts the reciprocative movement of
piston to the rotatinal movement.
Layout and Components ▶
Crankshaft

02-36
Bottom of cylinder block Crankshaft sprocket installing surface
Crankshaft lower bearing Crankshaft lower bearing
Selection of crankshaft main bearing ▶
핀 펀치 마크별 베어링 선택
Pin
punch
markColorDiameter of crankshaft
main journal in cylinder
block (mm)
* Blue 62.500 ~ 62.506
** Yellow 62.506 ~ 62.513
*** Red 62.513 ~ 62.519
Mark ColorDiameter of
crankshaft main
journal (mm)
B Blue 57.960 ~ 57.965
Y Yellow 57.955 ~ 57.960
R Red 57.950 ~ 57.955
W White 57.945 ~ 57.950
V Violet 57.940 ~ 57.945
Engine
name
Main
journal
bearing
#1 #2 #3 #4 #5
G2 0DF
RRWWR

02-371128-01
Front view
Rear view
Spring pin (cylinder head mounting)
Expansion plug (exhaust: 6)
Screw plug (water jacket plug) (30Nm)
Screw plug (oil gallery plug)
Spring pin (T.G.C.C) A.
B.
C.
D.
E.
Overview ▶
The cylinder block is made of special cast iron, and contains the major components such as cylinder
head, crankshaft and piston assembly. There are oil and coolant galleries to lubricate and cool the
engine.
Components ▶
Plug screw (water jacket plug) (70Nm)
Expansion plug (intake: 4)
Spring pin (A/C mounting)
Oil gallery (oil filter assembly)
Ctankshaft position sensor mounting
Plug screw (oil gallery plug)
Spring pin (RR seal mounting) A.
B.
C.
D.
E.
F.
G.

02-38
Engine oil
Coolant
Coolant and oil flows ▶
Cylinder head
Cylinder block water
jacket
Coolant pumpCoolant pipe
Thermostat
Supply line to cylinder head
Oil pumpSupply line to PCJ
Main bearing
Oil filter assembly