2012 RENAULT SCENIC actuator

13B-11V12 MR-372-J84-13B300$030.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
System outline
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment.
It is fitted with a BOSCH computer, type EDC16CP33.
The system comprises:
– a priming bulb,
– a diesel filter,
– a high pressure pump,
– a fuel pressure regulator (or actuator) on the high pressure pump (MPROP),
– a fuel pressure regulator (or actuator) mounted on the injector rail (DRV),
– an injector rail,
– a fuel pressure sensor,
– four piezoelectric injectors,
– a diesel temperature sensor,
– a coolant temperature sensor,
– an upstream air temperature sensor,
– a cylinder reference sensor,
– an engine speed sensor,
– a turbocharger pressure sensor,
– an exhaust gas recirculation valve,
– a recycled gas cooling solenoid valve,
– an accelerator pedal potentiometer,
– an atmospheric pressure sensor integrated into the injection computer,
– a flow sensor,
– a turbocharging limiter solenoid valve,
– a damper valve,
– a particle filter,
– a turbo upstream temperature sensor,
– a turbo upstream pressure sensor,
– a particle filter differential pressure sensor,
– a particle filter upstream temperature sensor,
– a particle filter downstream temperature sensor,
– an electric coolant pump (turbocharger),
– four thermoplungers.
The common rail direct high pressure injection system works sequentially (based on the petrol engine
multipoint injection).
This system uses piezoelectric injectors which enable a more precise injection since opening and closing times
are shorter compared to conventional solenoid injectors.
This injection system reduces operating noise, reduces the volume of pollutant gases and particles and produces
high engine torque at low engine speeds thanks to a pre-injection procedure.
The high pressure pump generates the high pressure and transmits it to the injector rail. The actuator located on
the pump controls the quantity of diesel supplied, according to the demand determined by the computer.
The rail supplies each injector through a steel pipe. The actuator located on the injector rail controls the pressure
of diesel fuel in the rail according to the demand determined by the computer.
DIESEL INJECTION
Fault finding – System operation

13B-13V12 MR-372-J84-13B300$030.mif
DIESEL INJECTION
Fault finding – System operation13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Fuel surplus from the pump, injector return rail or rail is collected in a low pressure "octopus manifold" and is then
sent to the fuel filter, providing that the fuel is cold (recirculation), and then to the tank.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel pressure regulator (or actuator)
on the high pressure pump (MPROP), the fuel pressure regulator (or actuator) on the injector rail (DRV) or the diesel
temperature sensor can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, replace the pressure sensor, the rail and the high pressure pipes.
Some vehicles have a presence sensor mounted in the filter for detecting water in the diesel. If there is water in
the diesel fuel, the orange "Injection and pre-post heating" warning light will come on.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle.
b. The connections between the vehicle's various computers are multiplexed.
The electronic system fitted in this vehicle is multiplexed.
This enables dialogue between the various vehicle computers. As a result:
– the fault warning lights on the instrument panel are lit by the multiplex network,
– vehicle faults are displayed by the multiplex network,
– the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is sent by the ABS computer via the multiplex network. The vehicle
speed signal is mainly used by the injection computer, the airbag computer and the automatic transmission
computer (if the vehicle is fitted with this).WARNING:
The engine must not operate with:
– Diesel fuel containing more than 10% diester,
– petrol, even in tiny quantities.
Note:
For the M9R 724 (Vdiag 5C and 58):
The engine is limited to 3000 rpm if the vehicle is stationary or if the vehicle speed is less than 4 mph (7 km/h)
and if the engine is warm.

13B-25V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
REPLACING THE INJECTORS
After one or more injectors have been replaced, enter the IMA codes again and then run command SC036
Reinitialise programming.
To do this, record the IMA code(s) etched on the injector bodies, and enter the codes into the computer using
command SC002 Enter injector codes, and follow the instructions given by the diagnostic tool. Run command
SC036 Reinitialise programming and select injectors, then follow the procedure. Note:
The "IMA" code (individual injector correction) is a calibration with corrective values unique to each injector,
and is used to adjust their flow accurately (injector classification). This correction takes into account mechanical
variances and the variances of the piezo actuator. An injector's class is determined by measurements taken at
different pressures on a test bench. The IMA class identification (7-character alphanumeric code) is then
engraved on the collar of the injector.
The IMA codes must be read from left to right:
– Foolproofing for reading the IMA codes is carried out using the low pressure return connector and/or the
electrical connector on the injector.
– This reading direction is valid when these connectors are located to the left of the cotech.
The IMA codes are read from left to right (see illustration in MR 402 (Vel Satis ph2), MR 395 (Laguna II ph2),
MR 364 (Mégane II ph2), MR 370 (Scénic II ph2), MR 405 (Espace IV ph2) Mechanical, 13B Diesel injection,
Diesel injector, Removal – Refitting)
Note: When entering characters, confusion can arise between:
– Figure 1 and the letters I and L,
– Figure 2 and the letter Z,
– Figure 5 and the letter S,
– Figure 6 and the letter G,
– Figure 8 and the letter B.
After programming or reprogramming the computer, it is essential to enter the 4 injector codes before confirming
the entry.
These individual corrective values are then written to the computer EEPROM, which can then control the injectors,
taking into account their manufacturing variation.
IMPORTANT:
Engines can only operate correctly if the correct IMA* codes have been entered. If no code has been
entered, or if an invalid code has been entered, fault DF066 Injector code(s) is present and the engine will
run in defect mode (engine speed limited significantly). If another injector's code has been entered, the
system will accept it but will make the wrong correction. This could lead to engine damage, loss of
performance and excessive pollution.
Always use the correct injector codes for the engine cylinder/computer.
Note:
On the M9R engine (Renault - Nissan partnership engine), cylinder no. 1 is located at the timing end.

13B-90
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF032
PRESENT
OR
STOREDTHERMOPLUNGER 1 RELAY CONTROL CIRCUITCO: Open circuit
CC.1: Short circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
If the fault becomes present following an actuator command AC063 Thermoplunger
no. 1 relay.
Special notes:
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
CO
NOTESNone.
Check the conformity of fuse: FM14 (70A) or FM3 (30A) (see MR364 (Mégane II ph2), MR370 (Scénic II ph2),
MR 395 (Laguna II ph2), 402 (Vel Satis ph2), 405 (Espace IV ph2) Mechanical, 81C, Fuses, Fuses: List and
location of components).
Check the condition of the thermoplunger 1 relay mounting connector on the engine fuse box or additional heater
interface unit (see Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II
ph2, Scénic II ph2, component code 1067 or 1550).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the conformity of the thermoplunger 1 relay (with the relay removed) or the additional heater interface unit:
–Insulation between connections BP9 and 3JB of component 1067 or 1550.
– Measure the resistance between connections3FB and 3JA of component1067 or 1550.
Replace the relay if its resistance is greater than 1 kΩ or less than 6 Ω.
Replace the unit if its resistance is greater than 2 kΩ (M9R721).
EDC16CP33_V18_DF032 / EDC16CP33_V1C_DF032 / EDC16CP33_V54_DF032 / EDC16CP33_V20_DF032 / EDC16CP33_V58_DF032 /
EDC16CP33_V5C_DF032 / EDC16CP33_V24_DF032 / EDC16CP33_V04_DF032 / EDC16CP33_V08_DF032 / EDC16CP33_V44_DF032 /
EDC16CP33_V4C_DF032 / EDC16CP33_V34_DF032 / EDC16CP33_V38_DF032 / EDC16CP33_V74_DF032 / EDC16CP33_V28_DF032 /
EDC16CP33_V62_DF032 / EDC16CP33_V26_DF032 / EDC16CP33_V60_DF032

13B-94
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$072.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF033
PRESENT
OR
STOREDTHERMOPLUNGER 2 RELAY CONTROL CIRCUITCO: Open circuit
CC.1: Short circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
If the fault becomes present after:
actuator command AC064 Thermoplunger no. 2 relay.
Special notes:
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
CO
NOTESNone.
Check the conformity of fuse: FM13 (70A) or FM3 (30A) (see MR364 (Mégane II ph2), MR370 (Scénic II ph2),
MR 395 (Laguna II ph2), 402 (Vel Satis ph2), 405 (Espace IV ph2) Mechanical, 81C, Fuses, Fuses: List and
location of components).
Check the condition of the thermoplunger 2 relay mounting connector on the engine fuse box or additional heater
interface unit (see Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II
ph2, Scénic II ph2, component code 1068 or 1550).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the conformity of the "thermoplunger 2" relay (relay removed):
–Insulation between connections BP91 and 3JAD or 3JD and 3JAC of component 1068 or 1550.
– Measure the resistance between connections3FB and 3JAA of component 1068 or 1550.
Replace the relay if its resistance is greater than 1 kΩ or less than 6 Ω.
Replace the unit if the resistance is less than 2kΩ (M9R721).
EDC16CP33_V18_DF033 / EDC16CP33_V1C_DF033 / EDC16CP33_V54_DF033 / EDC16CP33_V20_DF033 / EDC16CP33_V58_DF033 /
EDC16CP33_V5C_DF033 / EDC16CP33_V24_DF033 / EDC16CP33_V04_DF033 / EDC16CP33_V08_DF033 / EDC16CP33_V44_DF033 /
EDC16CP33_V4C_DF033 / EDC16CP33_V34_DF033 / EDC16CP33_V38_DF033 / EDC16CP33_V74_DF033 / EDC16CP33_V28_DF033 /
EDC16CP33_V62_DF033/ EDC16CP33_V26_DF033 / EDC16CP33_V60_DF033
DIESEL INJECTION
Fault finding – Interpretation of faults

13B-98
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$072.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF034
PRESENT
OR
STOREDTHERMOPLUNGER 3 RELAY CONTROL CIRCUITCO: Open circuit
CC.1: Short circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
If the fault becomes present after:
– actuator command AC031 Thermoplunger no. 3 relay.
Special notes:
Use bornier Elé. 1681 for all operations on the engine management computer
connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
CO
NOTESNone.
Check the conformity of fuse: FM13 (70A) or FM14 (70A) or FM3 (30A) (see MR364 (Mégane II ph2), MR370
(Scénic II ph2), MR 395 (Laguna II ph2), 402 (Vel Satis ph2), 405 (Espace IV ph2) Mechanical, 81C, Fuses,
Fuses: List and location of components).
Check the condition of the thermoplunger 2 relay mounting connector on the engine fuse box or additional heater
interface unit (see Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II
ph2, Scénic II ph2, component code 1069 or 1550).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the conformity of the thermoplunger 3 relay (relay removed):
–Insulation between components BP9 and 3JAC or 3JC of component 1069 or 1550.
– Measure the resistance between connections 3FB and 3JAB of component 1069 or 1550.
Replace the relay if its resistance is greater than 1 kΩ or less than 6 Ω.
Replace the unit if the resistance is less than 2kΩ (M9R721).
EDC16CP33_V18_DF034 / EDC16CP33_V1C_DF034 / EDC16CP33_V54_DF034 / EDC16CP33_V20_DF034 / EDC16CP33_V58_DF034 /
EDC16CP33_V5C_DF034 / EDC16CP33_V24_DF034 / EDC16CP33_V04_DF034 / EDC16CP33_V08_DF034 / EDC16CP33_V44_DF034 /
EDC16CP33_V4C_DF034 / EDC16CP33_V34_DF034 / EDC16CP33_V38_DF034 / EDC16CP33_V74_DF034 / EDC16CP33_V28_DF034 /
EDC16CP33_V62_DF034/ EDC16CP33_V26_DF034 / EDC16CP33_V60_DF034

13B-111
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$072.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF054
PRESENT
OR
STOREDTURBOCHARGING SOLENOID VALVE CONTROL CIRCUITCO: open circuit
CC.1: short-circuit to + 12 V
CC.0: Short circuit to earth
1.DEF: Internal electronic fault
NOTESPriorities when dealing with a number of faults:
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on.
– starting the engine,
– a road test,
– actuator command AC004 Turbocharging solenoid valve.
Special notes:
If the fault is present:
– turbocharging is no longer authorised,
– the EGR function is inhibited,
–the level 1 and EOBD (European On Board Diagnostic) warning lights are lit.
Use bornier Elé.1681 for any work on the injection computer connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
CO
NOTESNone.
Check the condition of the turbocharging solenoid valve connector (see Wiring Diagram Technical Note, Laguna
II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 1475).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
EDC16CP33_V18_DF054 / EDC16CP33_V1C_DF054 / EDC16CP33_V54_DF054 / EDC16CP33_V20_DF054 / EDC16CP33_V58_DF054 /
EDC16CP33_V5C_DF054 / EDC16CP33_V24_DF054 / EDC16CP33_V04_DF054 / EDC16CP33_V08_DF054 / EDC16CP33_V44_DF054 /
EDC16CP33_V4C_DF054 / EDC16CP33_V34_DF054 / EDC16CP33_V38_DF054 / EDC16CP33_V74_DF054 / EDC16CP33_V28_DF054 /
EDC16CP33_V62_DF054 / EDC16CP33_V26_DF054 / EDC16CP33_V60_DF054