Page 492 of 510
13B-492V12 MR-372-J84-13B300$180.mif
13B
*Technical Note 3419: Fault finding on the turbocharger for petrol and diesel engines. EXHAUST SYSTEM CHECK TEST1
RESOLVING MISFIRESTEST2
LOW PRESSURE CIRCUIT CHECK TEST3
TURBOCHARGED AIR INLET CIRCUIT CHECK TEST4
AIR FLOW SENSORTEST5
FUEL RETURN RAIL VALVE CHECK TEST6
VARIABLE GEOMETRY TURBOCHARGER CONTROLTEST 7: Apply
TEST 4 of
Technical Note
3419*
ROTATING PART OF TURBOCHARGERTEST 8: Apply
TEST 7 of
Technical Note
3419*
POOR INJECTOR OPERATION TEST10
TEMPERATURE UPSTREAM OF TURBINE TOO LOW TEST11
DIESEL FUEL CONFORMITY CHECK TEST12
DIESEL INJECTION
Fault finding – Test
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 493 of 510

13B-493V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST1 Exhaust system check
Engine stopped: Check that the silencer outlet is
not blocked. Repair or replace the silencer, if
necessary.
Check the seal of the exhaust manifold on the
contact surface between the turbocharger and the
exhaust manifold.
Is the seal in order?Repair or replace the faulty part.
Loosen the catalytic converter on the turbocharger
side.
Place a wooden block between the two parts.
Start the vehicle and check if the engine runs
better.
Is the engine running normally?The exhaust system is not the cause of the fault;
repeat the engine fault finding (see Customer
complaints - Fault finding chart).
Retighten the catalytic converter.
Loosen or separate the particle filter on the
catalytic converter side. Place a wooden block
between the two parts if necessary.
Start the vehicle and check if the engine runs
better.
Is the engine running normally?Replace the catalytic converter.
NO
YES
NO
YES
NO
YES
A
EDC16CP33_V18_TEST1 / EDC16CP33_V1C_TEST1 / EDC16CP33_V54_TEST1 / EDC16CP33_V20_TEST1 / EDC16CP33_V58_TEST1 /
EDC16CP33_V5C_TEST1 / EDC16CP33_V24_TEST1 / EDC16CP33_V04_TEST1 / EDC16CP33_V08_TEST1 / EDC16CP33_V44_TEST1 /
EDC16CP33_V4C_TEST1 / EDC16CP33_V34_TEST1 / EDC16CP33_V38_TEST1 / EDC16CP33_V74_TEST1 / EDC16CP33_V28_TEST1 /
EDC16CP33_V62_TEST1 / EDC16CP33_V26_TEST1 / EDC16CP33_V60_TEST1
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 494 of 510
13B-494V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST1
CONTINUED
Retighten the particle filter.
Loosen or uncouple the silencer on the side of the
particle filter (see MR 395, 402, 405, 364, 370,
Mechanical, 19B Exhaust, Parts and
consumables for repair).
Start the vehicle and check if the engine runs
better.
Is the engine running normally?Replace the particle filter (see MR 395, 402, 405,
364, 370, Mechanical, 19B, Exhaust, Particle
filter, Removal - Refitting).
Reinitialise the parameters after the particle filter
is replaced.
Run command SC036 Reinitialise
programming and select After particle filter
replacement.
Replace the silencer.
A
YES
NO
YES
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 500 of 510
13B-500V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST4
CONTINUEDTurbocharged air inlet circuit check
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust, run Test 1 Exhaust pipe check.
Carry out the necessary repairs.
Visually check the EGR circuit sealing.
Note:
The operational clearance of the EGR exchanger flap shaft leaves slight traces of a black substance due to
inconsequential leakage. Do not replace this part.
– Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace if necessary.
Check that the turbocharging pressure sensor take-off point is not blocked.
Carry out the necessary repairs
END OF TEST.
A
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Page 507 of 510

13B-507V12 MR-372-J84-13B300$180.mif
DIESEL INJECTION
Fault finding – Test13B
TEST11 Temperature upstream of turbine too low
Perform a complete fault finding of the
injection computer using the diagnostic tool.
Are there any present or stored faults?Apply the procedure for dealing with the
associated faults.
Run Test 1 Exhaust system check
Is the exhaust pipe correct?
Repair then carry out another particle filter
regeneration.
Run command SC017 "Particle filter
regeneration" (see Interpretation of
commands).
If the second regeneration is successful, it is
essential to change the engine oil and replace
the oil filter.
If the second regeneration fails, contact the
Techline. Apply Test 4 Turbocharged air inlet circuit
check.
Is the inlet circuit in order?
Run Test 4 Air flowmeter
Is the air flow sensor correct?
Run Test 10 Poor injector operation
Are the injectors correct?
Contact the Techline.
YES
NO
NO
NONO
NO
NO
YES
YES
YES
YES
EDC16CP33_V18_TEST11 / EDC16CP33_V1C_TEST11 / EDC16CP33_V54_TEST11 / EDC16CP33_V20_TEST11 /
EDC16CP33_V58_TEST11 / EDC16CP33_V5C_TEST11 / EDC16CP33_V24_TEST11 / EDC16CP33_V28_TEST11 /
EDC16CP33_V62_TEST11 / EDC16CP33_V26_TEST11 / EDC16CP33_V60_TEST11
EDC16CP33
Program No.: C4
Vdiag No.: 18, 1C, 20, 24,
26, 28, 54, 58, 5C, 60, 62