13B-25V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
REPLACING THE INJECTORS
After one or more injectors have been replaced, enter the IMA codes again and then run command SC036
Reinitialise programming.
To do this, record the IMA code(s) etched on the injector bodies, and enter the codes into the computer using
command SC002 Enter injector codes, and follow the instructions given by the diagnostic tool. Run command
SC036 Reinitialise programming and select injectors, then follow the procedure. Note:
The "IMA" code (individual injector correction) is a calibration with corrective values unique to each injector,
and is used to adjust their flow accurately (injector classification). This correction takes into account mechanical
variances and the variances of the piezo actuator. An injector's class is determined by measurements taken at
different pressures on a test bench. The IMA class identification (7-character alphanumeric code) is then
engraved on the collar of the injector.
The IMA codes must be read from left to right:
– Foolproofing for reading the IMA codes is carried out using the low pressure return connector and/or the
electrical connector on the injector.
– This reading direction is valid when these connectors are located to the left of the cotech.
The IMA codes are read from left to right (see illustration in MR 402 (Vel Satis ph2), MR 395 (Laguna II ph2),
MR 364 (Mégane II ph2), MR 370 (Scénic II ph2), MR 405 (Espace IV ph2) Mechanical, 13B Diesel injection,
Diesel injector, Removal – Refitting)
Note: When entering characters, confusion can arise between:
– Figure 1 and the letters I and L,
– Figure 2 and the letter Z,
– Figure 5 and the letter S,
– Figure 6 and the letter G,
– Figure 8 and the letter B.
After programming or reprogramming the computer, it is essential to enter the 4 injector codes before confirming
the entry.
These individual corrective values are then written to the computer EEPROM, which can then control the injectors,
taking into account their manufacturing variation.
IMPORTANT:
Engines can only operate correctly if the correct IMA* codes have been entered. If no code has been
entered, or if an invalid code has been entered, fault DF066 Injector code(s) is present and the engine will
run in defect mode (engine speed limited significantly). If another injector's code has been entered, the
system will accept it but will make the wrong correction. This could lead to engine damage, loss of
performance and excessive pollution.
Always use the correct injector codes for the engine cylinder/computer.
Note:
On the M9R engine (Renault - Nissan partnership engine), cylinder no. 1 is located at the timing end.
13B-26V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
*IMA: Individual injector correctionIMPORTANT:
– When the command is complete, switch off the ignition and exit fault finding mode.
– Wait for the diagnostic tool message (maximum wait 8 min): Loss of dialogue with the computer: EDC16
CP33, check the tool connection and the computer supply.
– Return to fault finding mode.
– select the Identify computer function from the main screen.
– Check that the injector codes entered into the computer correspond to those on the injector bodies.
– If the codes do not match, restart the command SC002 Enter injector codes procedure.
– Check the system faults, and clear any stored faults.
– If the computer does not have any faults, the operation is complete.
If not, deal with the present faults.
13B-27V12 MR-372-J84-13B300$050.mif
DIESEL INJECTION
Fault finding – Replacement of components13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
REPLACING THE DAMPER VALVE
After replacing the damper valve, run command SC036 Reinitialise programming and select damper valve.
When the command is complete, switch off the ignition and exit fault finding mode.
Wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue with the computer: EDC16
CP33, check the tool connection and the computer supply before switching the ignition back on.
REPLACING THE PARTICLE FILTER (Vdiag: 18, 1C, 54, 20, 58, 5C, 24, 26, 28, 60 and 62 only)
After replacing the particle filter, reconfigure the computer.
The system must be configured via the diagnostic socket using the RENAULT CLIP tool.
Carry out the following steps:
– switch on the ignition,
– run command SC036,
–select After particle filter replacement as the operation type and follow the instructions,
–switch off the ignition and wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue
with the computer: EDC16 CP33, check the tool connection and the computer supply voltage,
– then switch on the ignition again,
–clear the faults from the computer memory (this operation must be carried out within 3 minutes of the ignition
being switched on)
Carry out a road test followed by a complete check with the diagnostic tool.
REPLACING THE HEATER PLUGS (Vdiag 20, 24, 38 and 74 only)
SLOW plugs are identified by a black ring.
FAST plugs are identified by a white ring.
After replacing the heater plugs with plugs of a different type, reconfigure the type of plugs fitted on the vehicle.
Carry out the following steps:
– switch on the ignition,
– run command SC036 Reinitialise programming,
–select Heater plugs as the operation type and follow the instructions,
–switch off the ignition and wait for the diagnostic tool message (maximum wait 8 minutes): Loss of dialogue
with the computer: EDC16 CP33, check the tool connection and the computer supply voltage,
– then switch on the ignition again,
– clear the faults from the computer memory.
Carry out a road test followed by a complete check with the diagnostic tool. Note:
When reinitialisation is complete, the Emission control / EOBD (European On Board Diagnostic) sub-function
displays:
PR858
≠ 0%, PR859 ≠ 0%, PR860 ≠ 0% and PR861 ≠ 0%.
13B-28V12 MR-372-J84-13B300$060.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Tool faultAssociated
DTCDiagnostic tool title
DF001115 Coolant temperature sensor circuit
DF002110 Air temperature sensor circuit
DF004235 Turbocharging pressure sensor circuit
DF007190 Rail pressure sensor circuit
DF011641 Sensor supply voltage no. 1
DF012651 Sensor supply voltage no. 2
DF013697 Sensor supply voltage no. 3
DF017670 Preheating unit control circuit
DF018480 Low speed fan assembly control circuit (except Vdiag 58, 5C)
DF019481 High speed fan assembly control circuit (except Vdiag 58, 5C)
DF025380 Pre-postheating unit diagnostic line
DF026201 Cylinder 1 injector control circuit
DF027202 Cylinder 2 injector control circuit
DF028203 Cylinder 3 injector control circuit
DF029204 Cylinder 4 injector control circuit
DF0321641 Thermoplunger 1 relay control circuit
DF0331642 Thermoplunger 2 relay control circuit
DF0341643 Thermoplunger 3 relay control circuit
DF038606 Computer
DF046560 Battery voltage
DF0472505 Computer feed voltage
DF051575 Cruise control/speed limiterfunction
DF052200 Injector control circuit
DF05445 Turbocharging solenoid valve control circuit
DF056100 Air flow sensor circuit
DF059301 Misfiring on cylinder 1
DF060302 Misfiring on cylinder 2
DF061303 Misfiring on cylinder 3
DF062304 Misfiring on cylinder 4
DF065300 Combustion misfire
DIESEL INJECTION
Fault finding – Fault summary table
13B-29V12 MR-372-J84-13B300$060.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
Tool faultAssociated
DTCDiagnostic tool title
DF066611 Injector code(s)
DF0691655 Impact detected signal
DF0862600 Coolant pump relay control circuit
DF091500 Vehicle speed signal
DF098180 Fuel temperature sensor circuit
DF10762F Computer memory
DF119340 Camshaft sensor signal
DF120335 Engine speed sensor signal
DF151685 Main relay circuit
DF1652299 Accelerator pedal position sensor circuit
DF19516 Camshaft/engine speed sensor consistency
DF196225 Pedal sensor circuit gang 1
DF1982120 Pedal sensor circuit gang 2
DF2002226 Atmospheric pressure sensor
DF209409 EGR valve position sensor circuit
DF221830 Clutch switch signal
DF228571 Brake signal
DF24962B Injector control
DF2651201 Injector No. 1
DF2661202 Injector No. 2
DF2671203 Injector No.3
DF2681204 Injector No. 4
DF272487 EGR valve control circuit
DF2932269 Water in diesel fuel sensor
DF2972002 Particle filter
DF3042425 EGR by-pass circuit
DF308242F Clogged particle filter
DF309242A Particle filter downstream temp.* sensor
DF3102031 Particle filter upstream temp.* sensor
DF3111435 Failed regenerations limit exceeded
DF3121436 Speed request
13B-30V12 MR-372-J84-13B300$060.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
* temp: Temperature
* Diff: Differential
* regen.: RegenerationTool faultAssociated
DTCDiagnostic tool title
DF3152452 Particle filter diff.* pressure sensor
DF3232100 Damper valve
DF333C101 Injection -> automatic gearbox connection
DF364530 Air conditioning
DF502565 Cruise control or speed limiter button
DF5322502 Alternator charge signal
DF5692263 Turbocharging circuit
DF6452101 Damper valve position regulation
DF646120 Damper valve position sensor
DF647488 EGR valve position regulation
DF651470 Turbine upstream pressure sensor circuit
DF652544 Turbine upstream temperature sensor circuit
DF7172453 Particle filter upstream pressure
DF890297 Movement during particle filter regener*
DF8912146 Group 1 injectors feed
DF8922149 Group 2 injectors feed
DF8952293 Pressure regulation on rail
DF89689 Pressure regulation on pump
DF89790 Pressure regulator circuit on pump
DF8982294 Pressure regulator circuit on rail
DF8993031 Regeneration temperature limit exceeded
DF9971640 Control unit -> thermoplunger connection
DF1020253F Engine oil dilution
DF10691670 Heater plugs not configured
DF118812B Air leak in turbocharging circuit
13B-31
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to +12 V
NOTESPriorities when dealing with a number of faults:
– DF046 Battery voltage.
Conditions for applying the fault finding procedure to a stored fault:
If the fault is declared present after:
– the ignition is switched on,
– starting the engine,
– a road test.
Special notes:
If the fault is present:
– the thermoplungers are no longer controlled,
– the coolant temperature: PR064 Coolant temperature is fixed at 119°C (with the
engine running),
– the preheating phase lasts longer than 4 seconds,
– the low-speed fan assembly is continuously supplied,
– the high speed fan assembly is continuously supplied (for Vdiag 20, 24, 58, 5C, 26,
28, 60, 62),
– smoke may be emitted from the exhaust,
– noise may be heard when hot starting.
The level 1 warning light is illuminated.
The EOBD (European On Board Diagnostic) warning light is lit (for Vdiag 20, 24, 58,
5C, 26, 28, 60, 62)
Use bornier Elé.1681 for any operations on the computer connectors.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
EDC16CP33_V18_DF001 / EDC16CP33_V1C_DF001 / EDC16CP33_V54_DF001 / EDC16CP33_V20_DF001 / EDC16CP33_V58_DF001 /
EDC16CP33_V5C_DF001 / EDC16CP33_V24_DF001 / EDC16CP33_V04_DF001 / EDC16CP33_V08_DF001 / EDC16CP33_V44_DF001 /
EDC16CP33_V4C_DF001 / EDC16CP33_V34_DF001 / EDC16CP33_V38_DF001 / EDC16CP33_V74_DF001 / EDC16CP33_V28_DF001 /
EDC16CP33_V62_DF001/ EDC16CP33_V26_DF001 / EDC16CP33_V60_DF001
DIESEL INJECTION
Fault finding – Interpretation of faults
13B-32
AFTER REPAIRDeal with any other faults. Clear the fault memory.
Switch off the ignition until the end of the power-latch phase, and carry out a road test
followed by a check with the diagnostic tool.
V12 MR-372-J84-13B300$071.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
DF001
CONTINUED 1
CC.0NOTESNone.
Check the condition of the coolant temperature sensor connector (see Wiring Diagram Technical Note, Laguna
II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 244).
Check the condition of the engine management computer connector (see Wiring Diagram Technical Note,
Laguna II ph2, Vel Satis ph2, Espace IV ph2, Mégane II ph2, Scénic II ph2, component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance between connections 3C and 3JK of component 244.
If the resistance is less than 87 Ω, replace the sensor
Check the insulation to earth of the following connections:
•3C and 3JK between components 120 and 244.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, contact the Techline.