13B-456V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC225
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the rail regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Incorrect injector operation.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the rail pressure regulator using ALP7 Rough idling.
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the rail pressure regulator.
– If it does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator fully until the
maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum rotation speed of the
engine must be stabilised in the time taken to fully depress and then fully release the pedal. This test is carried
out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or there is no timing, first replace the rail pressure regulator.
If the fault is still present, contact the Techline
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-458V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
AC226
CONTINUED
STEP 2
In the event of rail overpressure:
Check that there are no air bubbles in the diesel fuel low pressure circuit.
Check that the rail pressure sensor is working, and then interpret parameter PR038 Rail pressure.
If these checks do not reveal any faults, replace the pump regulator.
in the event of rail underpressure:
Check the correct operation of the rail pressure sensor, as well as the interpretation of parameter PR038.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the low and high pressure diesel fuel systems: use ALP6 Fuel circuit leaks (visual
inspections, touch tests, odours, etc.) on:
pump body, pressure release valve, pipes, rail and injectors unions, injector wells, etc.
Check the conformity of the seal fitting on the pressure regulator.
Check the operation of the injectors: run Test 10 Poor injector operation in this document.
Carry out the necessary repairs.
If the engine starts:
Clear any faults.
Check the pump pressure regulator by applying (see ALP 7 Rough idle).
With the engine warm, leave it to idle for a few minutes (3 to 5 minutes):
– If it stalls and the fault reappears, replace the pump regulator.
– If the engine does not stall, stabilise the engine speed at 2000 rpm (1 minute) then depress the accelerator
pedal fully until the maximum engine speed imposed by the computer is obtained (~5500 rpm). The maximum
rotation speed of the engine must be stabilised in the time taken to fully depress and then fully release the pedal.
This test is carried out with no load (engine in neutral).
– If the engine stalls, contact the Techline
If the engine does not start or does not stall, first replace the pump regulator.
If the fault is still present, contact the techline.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-460V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 1
Test procedure: the test on the M9R engine comprises 4 phases:
Duration
(in milliseconds)Parameter
observed
Phase 05000Engine conditioning, checking the different systems
needed for the test.
Engine speed actuation,
Phase 115000Selection of the turbocharger control's minimum stop.
Phase 215000Selection of the turbocharger control's maximum stop.
Phase 315000Selection of the turbocharger control's minimum stop.
Phase 0 deals with conformity; fault finding data is not recorded during this phase.
The measurements are only taken during phases 1, 2 and 3.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-462V12 MR-372-J84-13B300$150.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
MT001
CONTINUED 3
Fault finding procedure Monitool no. 1:
– Check the fitting of the air flowmeter (direction of fitting to be observed).
– Check the tightness of the different air flowmeter clips.
– Check the + 5 V supply of connection 3KJ of component 799.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
– Check that there are no air leaks between the air flowmeter and the turbocharger.
– Run Test 5 Air flowmeter: check that there is no dust on the sensors.
If the checks do not reveal any non-conformity and the fault is still present, change the air flowmeter. Attach a
screen copy of the Monitool results.
Monitool no. 2 fault finding procedure:
– Measure the internal resistance of the turbocharger control solenoid valve by applying the interpretation of
DF054 Turbocharging solenoid valve control circuit.
– Check the connection of all the air hoses and the tightness of the clips.
– Check the condition of the air filter and replace it if necessary.
– Check that the exhaust pipe is not clogged, run Test 1 Exhaust pipe check.
–Apply Test 7 Variable geometry turbocharger control.
– Check that there are no leaks around the exhaust manifold.
– Check that there is no clogging obstructing the air refrigerant.
– Check that there are no air leaks on the engine (compression test).
If the checks do not reveal any non-conformity and the fault is still present, replace the turbocharger. Attach a
screen copy of the Monitool results.
EDC16CP33
Program No.: C4
Vdiag No.: 04, 44
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
13B-473
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP2
CONTINUED 1
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Check the synchronisation of the camshaft sensors and the engine speed sensors with the display of ET238
Synchronisation. If synchronisation is not active, refer to the checks described in DF195 Camshaft/engine
speed sensor consistency.
Test the high pressure fuel circuit:
Run scenario SC035 High pressure fuel circuit fault finding.
To interpret the result, apply the interpretation of command SC035 (see Interpretation of commands).
Check the fuel circuit sealing: run Test 3 Low pressure circuit check.
If Test 3 is correct.
If Test 3 is not correct, proceed as follows:
Check the conformity of the type of heater plugs configured:
For Vdiag 20, 24, 38 and 74: consult ET781 Heater plugs in the Ignition/Preheating subfunction and check the
conformity with the type of plugs installed:
– Slow plugs have a black ring.
– Fast plugs have a white ring.
If the heater plugs are being replaced with plugs of a different type (see Replacement of components, Replacing
heater plugs).
For all Vdiags, check that all 4 plugs have the same colour ring.
Check that the heater plugs are actuated using the AC037 Preheating relay command.
Check the sealing and condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check, and follow
the related fault finding procedure (see Test 4).
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
13B-477
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED 1
Is the engine running on all cylinders?
Test the high pressure fuel circuit:
Run scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
Check that the fuel tank is correctly filled and that the fuel is correct: run Test 12 Diesel fuel conformity check.
If the fuel (diesel fuel) used is not correct:
– Replace the fuel (diesel fuel).
– Replace the fuel filter (diesel fuel).
– Bleed the low and high pressure fuel circuit (diesel fuel).
Check that the injectors are correctly fitted (presence and conformity of the sealing washer).
– Checking procedure:
– Take a straightedge approximately 40 cm long and place it on the 4 injectors. The straightedge should rest on
the 4 injectors.
– If one or more injector(s) are not in order, remove and check the conformity of the washer.
– If one injector does not touch the straightedge (clearance of more than 1mm), remove the injector and check
that the washer is present.
Clean the injector well and the injector, refit the injector with the correct sealing washer.
Check the sealing and the condition of the inlet circuit: run Test 4 Turbocharged air inlet circuit check.
Check the condition of the air flowmeter: run Test 5 Air flowmeter.
Check the turbocharger: run Test 7 Variable geometry turbocharger control then Test 8 Turbocharger
rotating part.AYES
NO
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
13B-480
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP5 Irregular engine operation
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
Use the Wiring Diagram Technical Note, Laguna II ph2, Vel Satis ph2, Espace IV
ph2, Mégane II ph2, Scénic II ph2.
If the engine races during gear changes, if there is a floor mat, check that this is not blocking the accelerator pedal,
the brake pedal and the clutch pedal, then check the conformity of the clutch switch and the conformity of the
accelerator pedal sensor when the pedal is released (see PR086 Pedal potentiometer voltage gang 1 and
PR088 Pedal potentiometer voltage gang 2, Sensor supply).
Measure the resistance between connections 3BG and 3BL of component 149.
If the sensor resistance is not between:
741 Ω < X < 905 Ω at +20°C, replace the sensor.
Check the continuity and absence of interference resistance on the following connections:
•3BG between the components 120 and 149,
•3BL between components 120 and 149.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the conformity of the engine earths (oxidation, tightness, etc.).
Check the mounting and condition (overheating) of the sensor.
Check the low pressure circuit: run Test 3 Low pressure circuit check.
Apply the air flow checking procedure, (see conformity in the interpretation of statuses and parameters).
Check the turbocharger: apply Test 7 Variable geometry turbocharger control.
If the fault is still present, test the high pressure fuel circuit:
Run scenario SC035 High pressure fuel circuit fault finding.
To interpret the result, apply the interpretation of command SC035 (see Interpretation of commands).
EDC16CP33_V18_ALP05 / EDC16CP33_V1C_ALP05 / EDC16CP33_V54_ALP05 / EDC16CP33_V20_ALP05 / EDC16CP33_V58_ALP05 /
EDC16CP33_V5C_ALP05 / EDC16CP33_V24_ALP05 / EDC16CP33_V04_ALP05 / EDC16CP33_V08_ALP05 / EDC16CP33_V44_ALP05 /
EDC16CP33_V4C_ALP05 / EDC16CP33_V34_ALP05 / EDC16CP33_V38_ALP05 / EDC16CP33_V74_ALP05 / EDC16CP33_V28_ALP05 /
EDC16CP33_V62_ALP05 / EDC16CP33_V26_ALP05 / EDC16CP33_V60_ALP05
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74
13B-481
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V12 MR-372-J84-13B300$170.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP6 Fuel system leaks
NOTESBefore analysing this customer complaint, check that there are no faults, and the
conformity (or otherwise) of the parameters and statuses, using the diagnostic tool.
If the customer complaint is not eliminated, perform the following checks.
IMPORTANT:
Please observe the cleanliness guidelines and safety advice.
Procedure for checking for an external leak on the fuel circuit:
Clean away traces of grease with clean thinner and wipe the part or parts concerned with cleaning cloths.
Start the engine and increase the engine temperature until the diesel fuel reaches 40/50°C.
Stop the engine and check for traces of grease on the part or parts concerned.
If this is the case, replace the part or parts concerned.
Does the priming bulb show traces of grease?
(Visual and tactile inspections)
Check the assembly of the components and
the condition of the seal at the union of the two
components, if the leak is at the seal.
Replace the part or the parts concerned.
Bleed the fuel circuit and continue the checks.
Check the counter pressure valve located on
the fuel return line, after the injectors. Does the diesel filter show traces of grease?
(Visual and tactile inspections)
Do the fuel return pipes show traces of grease?
(Visual and tactile inspections)
YES
NO
YES
NO
YES
NO
A
EDC16CP33_V18_ALP06 / EDC16CP33_V1C_ALP06 / EDC16CP33_V54_ALP06 / EDC16CP33_V20_ALP06 / EDC16CP33_V58_ALP06 /
EDC16CP33_V5C_ALP06 / EDC16CP33_V24_ALP06 / EDC16CP33_V04_ALP06 / EDC16CP33_V08_ALP06 / EDC16CP33_V44_ALP06 /
EDC16CP33_V4C_ALP06 / EDC16CP33_V34_ALP06 / EDC16CP33_V38_ALP06 / EDC16CP33_V74_ALP06 / EDC16CP33_V28_ALP06 /
EDC16CP33_V62_ALP06 / EDC16CP33_V26_ALP06 / EDC16CP33_V60_ALP06
EDC16CP33
Program No.: C4
Vdiag No.: 04, 08, 18, 1C,
20, 24, 26, 28, 34, 38, 44,
4C, 54, 58, 5C, 60, 62, 74