2012 Ram 5500 Chassis Cab clutch

To operate the PTO via a remote switch, the customer
must make sure the above conditions are met. It is vital
for proper operation that the PTO and remote have been
installed correctly, paying special attention to ensure the
vehicle provided wiring has been connected properly.
This is the responsibility of the installer of the PTO and
switches/remote system. It is the responsibility of the
PTO manufacturer to ensure that their electrical (switches
and remote) system is compatible with the vehicle’s
electrical architecture and software functionality.
NOTE:If you desire a single PTO speed, your vehicle
must be wired to use a remote PTO switch. For instruc-
tions on programming the SET speed, refer to the
LEARNING SET SPEED section of the Body Builder’s
Guide which can be found at www.ramtrucks.com.
Mobile Mode
To operate the PTO in this mode the vehicle must meet
the following conditions:
•Authorized dealer-selected “mobile” mode activated
via authorized dealer proprietary service tool
•Upfitter-provided (on/off) switch has been activated
•Vehicle must be in PARK or DRIVE position (vehicles
equipped with automatic transmission)
•Parking brake must not be applied
•Brake pedal must not be applied
•No vehicle, brake or clutch switch faults present
•Vehicle engine must be running
•PTO must be correctly installed using the vehicle
provided circuits
The customer may choose to use the PTO while the
vehicle is moving. To do so, the PTO function must be
activated prior to taking the vehicle out of PARK. This is
accomplished by activating the upfitter-provided PTO
80 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 6.7L Diesel ......... 99
 Maintenance Procedures ................. 100
▫ Engine Oil ......................... 100
▫ Engine Air Cleaner Filter ............... 104
▫ Draining Fuel/Water Separator Filter ...... 106
▫ Fuel Filter Replacement ................ 108
▫ Priming If The Engine Has Run Out Of
Fuel .............................. 110
▫ Intervention Regeneration Strategy – EVIC
Message Process Flow ..................111 ▫
Diesel Exhaust Fluid – Chassis Cab Only . . . 114
▫ Maintenance-Free Batteries ............. 114
▫ Cooling System ..................... 115
▫ Charge Air Cooler – Inter-Cooler ......... 121
▫ Brake System ....................... 121
▫ Clutch Hydraulic System ............... 123
▫ Transfer Case – If Equipped ............. 123
▫ Manual Transmission – If Equipped ....... 124
▫ Automatic Transmission – If Equipped ..... 124
6

WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
WARNING! (Continued)
•Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case – If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information.
6
MAINTAINING YOUR VEHICLE 123

•EXHAUST SYSTEM
Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
•ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturer’s control with all applicable U.S. EPA Noise Control Regu-
lations.
This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturer’s control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
130 MAINTAINING YOUR VEHICLE

Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission – If
Equipped (Six-Speed 68RFE) – Ram
Truck Only MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Automatic Transmission – If
Equipped (Six-Speed AS68RC) –
Chassis Cab Only MOPAR
AS68RC Automatic Transmission Fluid or equivalent.
Clutch Linkage MOPARMulti-Purpose Grease, NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If
Equipped MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
136 MAINTAINING YOUR VEHICLE

Signals, Turn............................ 15
Speedometer ............................ 16
Starting .............................. 8,34
Automatic Transmission ................ 34
Engine Block Heater ................. 35,49
Manual Transmission .................. 34
Remote ............................. 8
Starting Procedures ....................... 34
Starting Procedures (Diesel Engines) ........... 34
Steering Wheel Lock .......................... 8
Synthetic Engine Oil ...................... 104
System, Remote Starting .................... 8
Tachometer ............................. 15
Temperature Gauge, Engine Coolant ........... 15
Tip Start ............................... 34
Ti re s Pressure Warning Light ................. 21 Torque Converter Clutch
.................63,74
Tow/Haul ............................. 62
Traction Control ......................... 123
Traction Control Light ..................... 17
Transfer Case Fluid ............................. 136
Transmission Automatic ........................ 54,64
Fluid ............................. 136
Manual .......................... 34,75
Shifting ............................ 52
Trip Odometer ........................ 17,18
Turn Signals ............................ 15
Viscosity, Engine Oil ...................... 103
Voltmeter ............................ 18,41
Warning Lights (Instrument Cluster Description) . . 15
Water Separator, Diesel Fuel ................ 106
8
INDEX 169