2012 Ram 5500 Chassis Cab engine

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Adjust valve lash clearance.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Flush and replace engine coolant at 120 months, if not replaced at 97,500 miles (157 000 km).
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid (Chassis Cab Only).
❏ Change DEF Filter Cartridge (Chassis Cab Only)
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
160 MAINTENANCE SCHEDULES

Adding Fuel............................ 83
Air Cleaner, Engine (Engine Air Cleaner
Filter) ............................. 104,129
Air Filter .............................. 104
Airbag Light ............................ 24
Alarm Light ............................ 17
Anti-Lock Warning Light ................... 21
Antifreeze (Engine Coolant) .............. 116,117
Capacities .......................... 133
Disposal ........................... 119
Automatic Transmission .................... 64
Adding Fluid ....................... 125
Fluid Level Check .................... 124
Fluid Type ...................... 124,136
Shifting ............................ 54
Axle Fluid ............................. 136
Battery ............................... 114
Blanket .......................... 43,115Emergency Starting
.................... 92
Brake Fluid ............................ 136
Brake System ........................... 121
Fluid Check ........................ 121
Master Cylinder ..................... 121
Warning Light ....................... 19
Brake/Transmission Interlock ................ 53
Capacities, Antifreeze (Engine Coolant) ........ 133
Capacities, Fluid ........................ 133
Caps, Filler Oil (Engine) ........................ 103
Radiator (Coolant Pressure) ............. 118
Charge Air Cooler ....................... 121
Check Engine Light (Malfunction Indicator
Light) ................................. 23
Coolant Pressure Cap (Radiator Cap) .......... 118
Cooling System ......................... 115
Adding Coolant (Antifreeze) ............. 117
164 INDEX

Coolant Capacity..................... 133
Coolant Level .................... 1 15,119
Disposal of Used Coolant ............... 119
Drain, Flush, and Refill ................ 116
Inspection .......................... 119
Points to Remember .................. 120
Pressure Cap ........................ 118
Radiator Cap ........................ 118
Selection of Coolant (Antifreeze) ....... 116,134
Diesel Exhaust Brake ...................... 50
Diesel Fuel ............................. 82
Diesel Fuel Requirements ................... 82
Bulk Storage of ....................... 84
Diesel Fuel System, Re-Priming .............. 110
Dipsticks .............................. 100
Disposal .............................. 104
Antifreeze (Engine Coolant) ............. 119
Engine Oil ......................... 104 Draining Fuel/Water Separator Filter
.......... 106
Electronic Range Select (ERS) ..............60,71
Electronic Vehicle Information Center (EVIC) ..... 25
Emergency, In Case of Jump Starting ........................ 92
Engine ................................ 99
Air Cleaner ......................... 104
Block Heater ....................... 35,49
Break-In Recommendations .............. 12
Compartment ........................ 99
Coolant (Antifreeze) .................. 134
Identification ........................ 99
Idling ............................. 44
Jump Starting ........................ 92
Oil ............................ 100,134
Oil Filler Cap ....................... 103
Oil Synthetic ........................ 104
Runaway ........................... 81
8
INDEX 165

Temperature Gauge.................... 15
Exhaust Brake ........................... 50
Exhaust System ......................... 129
Filters Engine Fuel ........................ 106
Engine Oil .................... 100,104,134
Flashers Turn Signal ......................... 15
Fluid Capacities ......................... 133
Fluid Level Checks Brake ............................. 121
Manual Transmission .................. 124
Transfer Case ....................... 123
Fluid, Brake ........................... 136
Fluids, Lubricants and Genuine Parts .......... 134
Fog Lights ............................. 24
Fuel ................................ 82,83
Adding ............................ 83 Diesel
......................... 82,83,134
Filter ............................. 106
Gauge ............................. 15
Requirements ........................ 82
Specifications ........................ 83
Tank Capacity ....................... 133
Gauges Coolant Temperature ................... 15
Fuel ............................... 15
Oil Pressure ......................... 17
Speedometer ......................... 16
Tachometer .......................... 15
Voltmeter ......................... 18,41
Gear Ranges ........................ 54,65,76
Idle Up Feature .......................... 44
Information Center, Vehicle ................. 25
Instrument Cluster ...................... 14,15
166 INDEX

Intervention Regeneration Strategy........... 111
Jump Starting ........................... 92
Lights Airbag ............................. 24
Alarm ............................. 17
Anti-Lock ........................... 21
Brake Warning ....................... 19
Check Engine (Malfunction Indicator) ....... 23
Electronic Stability Program (ESP) Indicator . . . 17
Fog ............................... 24
High Beam .......................... 18
High Beam Indicator ................... 18
Instrument Cluster .................... 15
Seat Belt Reminder .................... 24
Security Alarm (Theft Alarm) ............. 17
Theft Alarm (Security Alarm) ............. 17
Tire Pressure Monitoring (TPMS) .......... 21Traction Control
...................... 17
Warning (Instrument Cluster Description) .... 15
Locks Steering Wheel ........................ 8
Maintenance Procedures ................... 100
Maintenance Schedule .................... 138
Manual Transmission ...................... 75
Fluid Level Check .................... 124
Lubricant Selection ................... 136
Shift Speeds ......................... 76
New Vehicle Break-In Period ................ 12
Noise Control Maintenance ........................ 128
Tampering Prohibited ................. 129
Noise Emission Warranty ...............128,130
Odometer ............................ 17,18
8
INDEX 167

Trip .............................17,18
Oil Change Indicator ..................... 139
Oil, Engine ............................ 134
Capacity ........................... 133
Change Interval ..................... 101
Dipstick ........................... 100
Disposal ........................... 104
Filter ........................ 100,104,134
Identification Logo ................... 102
Materials Added to ................... 104
Pressure Gauge ....................... 17
Recommendation ..................... 102
Synthetic .......................... 104
Viscosity ........................... 103
Overdrive ............................ 62,72
Overdrive OFF Switch ................... 62,72
Perform Service Indicator, Reset ............. 140Power
Take-Off Adapter ..................... 78
Take-Off Operation .................... 78
Power Steering Fluid ..................... 136
PTO (Power Take-Off) ..................... 78
Radiator Cap (Coolant Pressure Cap) ....... 116,118
Remote Control Starting System ....................... 8
Remote Starting System ..................... 8
Resetting Perform Service Indicator ........... 140
Seat Belts Reminder ........................... 24
Selection of Coolant (Antifreeze) .......... 116,134
Shifting ............................... 52
Automatic Transmission ................ 54
Manual Transmission .................. 75
168 INDEX

Signals, Turn............................ 15
Speedometer ............................ 16
Starting .............................. 8,34
Automatic Transmission ................ 34
Engine Block Heater ................. 35,49
Manual Transmission .................. 34
Remote ............................. 8
Starting Procedures ....................... 34
Starting Procedures (Diesel Engines) ........... 34
Steering Wheel Lock .......................... 8
Synthetic Engine Oil ...................... 104
System, Remote Starting .................... 8
Tachometer ............................. 15
Temperature Gauge, Engine Coolant ........... 15
Tip Start ............................... 34
Ti re s Pressure Warning Light ................. 21 Torque Converter Clutch
.................63,74
Tow/Haul ............................. 62
Traction Control ......................... 123
Traction Control Light ..................... 17
Transfer Case Fluid ............................. 136
Transmission Automatic ........................ 54,64
Fluid ............................. 136
Manual .......................... 34,75
Shifting ............................ 52
Trip Odometer ........................ 17,18
Turn Signals ............................ 15
Viscosity, Engine Oil ...................... 103
Voltmeter ............................ 18,41
Warning Lights (Instrument Cluster Description) . . 15
Water Separator, Diesel Fuel ................ 106
8
INDEX 169