2012 Peugeot Expert VU power steering

29


Instruments and controls

READY TO SET OFF
2

WARNING LAMPS

Each time the engine is started: a series of warning lamps comes on applying a check auto-test. They go off again almost immediately.
When the engine is running: the warning lamp becomes a warning if it remains on continuously or flashes. This initial warning may be
accompanied by an audible signal and a message in the screen.
Do not ignore these warnings.

Warning lamp
is
indicates
Solution - action

STOP on, associated
with another
warning
lamp and
accompanied by
a message in
the screen. major faults linked with the
"Brake fluid level", "Engine oil
pressure and temperature",
"Coolant temperature",
"Electronic brake force
distribution", "Power steering"
and "Under-inflation detection"
warning lamps.
You must stop as soon as it is safe to do so, park,
switch off the ignition and call a PEUGEOT dealer or
a qualified workshop.

Parking brake /
Brake fluid
level / EBFD on. parking brake applied or not
released correctly. Releasing the parking brake switches off the warning lamp.
on. low brake fluid level. Top up using a fluid recommended by PEUGEOT.

remains on, even
though the level
is correct and
associated with the
ABS warning lamp.
failure of the electronic brake
force distribution.
You must stop as soon as it is safe to do so, park,
switch off the ignition and call a PEUGEOT dealer or
a qualified workshop.

Engine oil
pressure and
temperature on while driving. insufficient pressure or
temperature too high. Park, switch off the ignition and allow to cool. Visually
check the level. Chapter 6, "Levels" section.
remains on,
even though the
level is correct. major fault. Call a PEUGEOT dealer or a qualified workshop.

ABS
ESP
32


Instruments and controls


Warning lamp
is
indicates
Solution-action

Power steering on. system malfunction. The vehicle retains conventional steering without
assistance. Have the system checked by a PEUGEOT
dealer or a qualified workshop.

Opening
detection on and
accompanied by
a message in
the screen. door not closed correctly. Check that the cab doors, the rear and side doors and
the bonnet are closed (if your vehicle is fitted with an
alarm).

Rear
suspension
with pneumatic
height
correction flashing. abnormal difference between
the detected sill height and the
optimum sill height. In automatic correction mode: drive slowly (approximately
6 mph (10 km/h)) until the warning lamp goes off.
In manual correction mode: return the sill which is still at
the upper or lower limit to an optimum height. Chapter 3,
"Rear suspension" section.
on when starting
or while driving. malfunction of the pneumatic
height correction. You must stop as soon as it is safe to do so. Contact a
PEUGEOT dealer or a qualified workshop.

ABS remains on. malfunction of the anti-lock
braking system. The vehicle retains conventional braking without
assistance but you are advised to stop. Contact a
PEUGEOT dealer or a qualified workshop.

ESP flashing. ESP regulation triggered. The system optimises drive and permits improvement
of the directional stability of the vehicle. Chapter 4,
"Driving safety" section.
remains on. system malfunction. E.g.: under-
infl ation of the tyres. E.g. Check the pressure of the tyres. Have them
checked by a PEUGEOT dealer or a qualified workshop.
remaining on with
the LED in the
button (on the
dashboard) on. deactivation of the system at
the request of the driver.
Operation of the system is deactivated.
Reactivation is automatic above 30 mph (50 km/h) or
after pressing the button (on the dashboard).

10
7


Under the bonnet

CHECK
S
6

DIESEL ENGINES


8 -
Power steering reservoir.

9 -
Removable towing eye.

10 -
Priming pump ( a
: 1.6 litre HDi;
b
: 2 litre HDi).

11 -
Engine oil filling funnel (2 litre HDi).
7.1 -
Engine oil filler cap.
If your vehicle is fitted with this oil filler tube,
proceed as follows:

A -
Remove the oil filler cap.

B -
Remove the filler tube from its location.

C -
Place the filler tube in the filler opening
as shown on the illustration.

D -
Turn it a 1/4 of a turn to the left to lock it
then top up the oil.
To refit, proceed in the reverse order without
forgetting to retighten the cap A
correctly.

UNDER THE BONNET


1 -
Screen/headlamp wash reservoir.

2 -
Fusebox.

3 -
Coolant header tank.

4 -
Brake and clutch fluid reservoir.

5 -
Air filter.

6 -
Engine oil dipstick.

7 -
Engine oil filler cap.

108


Under the bonnet


PETROL ENGINE


4.
Brake and clutch fluid reservoir.

5.
Air filter.

6.
Engine oil dipstick.
7.
Engine oil filler cap.

8.
Power steering reservoir.

9.
Removable towing eye.

1.
Screen/headlamp wash reservoir.

2.
Fusebox.

3.
Coolant header tank.

11 0


Levels



Cooling system

Only use the fluid recommended by the
manufacturer.
Otherwise, you risk seriously damaging your
engine.
When the engine is warm, the temperature
of the coolant is controlled by the engine
fan. As this fan can operate with the ignition
key removed and because the cooling
system is pressurised, wait for at least one
hour after the engine has stopped before
carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a fault which must be checked by a
PEUGEOT dealer or a qualified workshop as
soon as possible.

Power steering fluid level

The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and
MAX marks. When this occurs with the engine running it
is due to the start of saturation of the particle
emission filter (exceptionally prolonged
urban type driving conditions: low speed,
long traffic jams, ...).
In order to regenerate the filter, you are
advised to drive at a speed higher than
40 mph (60 km/h) for at least five minutes
as soon as possible, when traffic conditions
permit (until the message disappears and
the service warning lamp goes off).
During regeneration of the particle emission
filter, relay noise may be heard under the
dashboard.
If the message is still displayed and if the
service warning lamp remains on, contact a
PEUGEOT dealer or a qualified workshop.

Topping up
The level must be between the MIN and
MAX marks on the expansion bottle. If
more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer or a qualified workshop.



Screenwash and headlamp wash
level
For best quality cleaning and for your safety,
we would advise that you use products of
the PEUGEOT range.
Capacity of the screenwash reservoir:
approximately 4.5 litres.
If your vehicle is fitted with headlamp
washers, the capacity of the reservoir is
7.5 litres.
To ensure optimum cleaning and prevent
freezing, this fluid must not be topped up or
replaced with plain water.


Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive
is indicated by lighting of the
service warning light, accompanied by an
audible signal and a message in the screen.
Topping up
This additive must be topped up by a
PEUGEOT dealer or a qualified workshop
without delay.

134


Changing a fuse


FUSES UNDER THE BONNET



- After opening the bonnet, slide the
screenwash support to make access
easier.

- Unclip and tilt the box to access the
fuses.

Fuses
F


Amperes
A

Allocation


1


20
Engine control unit, Fuel supply and air supply systems,
Fan assembly


2


15
Horn


3


10
Front and rear screenwash pump


4


20
Headlamp wash pump


5


15
Fuel supply system


6


10
Power steering, Secondary brake pedal switch


7


10
Braking system (ABS/ESP)


8


20
Starter motor control


9


10
Main brake pedal switch


10


30
Fuel supply and air supply systems, Emissions control
systems


11


40
Front ventilation


12


30
Windscreen wipers


13


40 Built-in systems interface


14


30
Free

138


Having your vehicle towed



General recommendations

Observe the legislation in force in your
country.
Ensure that the weight of the towing vehicle
is higher than that of the towed vehicle.
The driver must stay at the wheel of the
towed vehicle.
Driving on motorways and fast roads is
prohibited when towing.
When towing a vehicle with all four wheels
on the ground, always use an approved
towing bar; rope and straps are prohibited.
When towing a vehicle with the engine off,
there is no longer any power assistance for
braking or steering.
In the following cases, you must always call
on a professional recovery service:


- vehicle broken down on a motorway or
fast road,

- when it is not possible to put the
gearbox into neutral, unlock the
steering, or release the parking brake,

- towing with only two wheels on the
ground,

- where there is no approved towing bar
available...

Technical data - Maintenance

VISUAL SEARC
H
10

TECHNICAL DATA - MAINTENANCE

Identifi cation markings, serial number,
paint code, tyres 148
Engine fuses 131, 134
Windscreen / headlamp wash, levels 110
Bulbs, lighting,
changing bulbs 126-130
Opening the bonnet, stay 106 Warning lamps 29-34
Changing a wiper blade 136
Under the bonnet


- Diesel 107

- petrol 108
Fuel cut-off,
Diesel priming 115-116
Engine technical data 147
Van dimensions 140-143
Platform cab dimensions 144-145
Weights 146
Model code 154 Checks 111-112


- battery,

- gearbox,

- carbon/passenger compartment fi lter,

- oil fi lter,

- particle emission fi lter,

- parking brake,

- brake pads,

- brake drums, discs.
Emissions controls (EOBD) 36 Water bleeding, Diesel fi lter 112 Levels 109-110


- Diesel additive,

- dipstick,

- power steering fl uid,

- brake fl uid,

- coolant,

- screenwash and headlamp wash fl uid.
Towing, lifting 137-138
Towed loads 146