2012 HYUNDAI I40 head

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At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall) :
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake (and clutch) fluid level.

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Maintenance
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in ashort time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours.
(Continued)
The battery contains lead.
Do not dispose of it after
use. Please return the bat-
tery to an authorized
HYUNDAI dealer to be recy-
cled.
When lifting a plastic-cased bat- tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
Never attempt to recharge the battery when the battery cables
are connected.
The electrical ignition system works with high voltage. Never
touch these components with the
engine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.WARNING- Recharging battery
When recharging the battery,
observe the following precautions:
The battery must be removed
from the vehicle and placed in an
area with good ventilation.
Do not allow cigarettes, sparks, or flame near the battery.
Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
Wear eye protection when check- ing the battery during charging.
(Continued)
CAUTION
If you use unauthorized electronicdevices, the battery may be dis-charged. Never use unauthorizeddevices.

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7
Compact spare tire replacement
(if equipped)
A compact spare tire has a shorter
tread life than a regular size tire.
Replace it when you can see the
tread wear indicator bars on the tire.
The replacement compact spare tire
should be the same size and design
tire as the one provided with your
new vehicle and should be mounted
on the same compact spare tire
wheel. The compact spare tire is not
designed to be mounted on a regular
size wheel, and the compact spare
tire wheel is not designed for mount-
ing a regular size tire. Wheel replacement
When replacing the metal wheels for
any reason, make sure the new
wheels are equivalent to the original
factory units in diameter, rim width
and offset.
(Continued)
The use of any other tire size
or type may seriously affect
ride, handling, ground clear-
ance, stopping distance, body
to tire clearance, snow tire
clearance, and speedometer
reliability.
It is best to replace all four tires at the same time. If that
is not possible, or necessary,
then replace the two front or
two rear tires as a pair.
Replacing just one tire can
seriously affect your vehicle’s
handling.
The ABS works by comparing the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESP (Electronic Stability
Program) (if equipped) to
work irregularly.
WARNING
A wheel that is not the correct
size may adversely affect wheel
and bearing life, braking and
stopping abilities, handling
characteristics, ground clear-
ance, body-to-tire clearance,
snow chain clearance,
speedometer and odometer cal-
ibration, headlight aim and
bumper height.

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70
7
Traction - AA, A, B & C
The traction grades, from highest to
lowest, are AA, A, B and C. Those
grades represent the tires ability to
stop on wet pavement as measured
under controlled conditions on spec-
ified government test surfaces of
asphalt and concrete. A tire marked
C may have poor traction perform-
ance.
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. Grades B and A
represent higher levels of perform-
ance on the laboratory test wheel
than the minimum required by the
law.
WARNING
The traction grade assigned to
this tire is based on straight-
ahead braking traction tests,
and does not include accelera-
tion, cornering, hydroplaning,
or peak traction characteristics.
WARNING - Tire
temperature
The temperature grade for this
tire is established for a tire that
is properly inflated and not
overloaded. Excessive speed,
underinflation, or excessive
loading, either separately or in
combination, can cause heat
build-up and possible sudden
tire failure. This can cause loss
of vehicle control and serious
injury or death.

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7
Inner panel fuse replacement
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you maynot need for operating the vehicle, such as the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
OVF071018OVF071019

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7
Instrument panel (Driver’s side fuse panel)
No.Fuse ratingSymbol Fuse NameProtected component
120APOWER
OUTLET 2Console Power Outlet, Rear Power Outlet
230APOWER
TAIL GATEPower Tail Gate
310AMODULE 1Smart Key Control Module, BCM, Audio, AMP, JBL AMP, A/V & Navigation Head Unit,
DC-DC Converter (Audio/AMP), Over Head Console Lamp, Parking Guide System,
Power Outside Mirror Switch
410AMODULE 4E/R Fuse & Relay Box (RLY. 12), Stop Lamp Switch, Multipurpose Check Connector,
Active Air Flap Unit, Fuel Filter Warning Sensor (D4FD)
57.5AMODULE 3Smart Key Control Module, BCM, Panorama Sunroof, Rain Sensor,
Driver/Passenger CCS Control Module, ICM Relay Box (Headlamp Washer Relay)
615APOWER
OUTLET 1Front Power Outlet
720AP/SEAT PASSPassenger Manual Switch
810AHTD MIRRDriver/Passenger Power Outside Mirror, ECM/PCM, A/C Control Module
925AAMPAMP, JBL AMP, DC-DC Converter (AMP)
1025AWIPER FRTICM Relay Box (Rain Sensor Relay), Multifunction Switch,
E/R Fuse & Relay Box (RLY. 7), Front Wiper Motor
117.5AA/CONE/R Fuse & Relay Box (RLY. 4), EMS Box (Fuel Heater Relay),
Diesel Box (PTC Heater Relay #2/#3), A/C Control Module
1215ASTEERING
WHEEL HEATERSteering Wheel Heater

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Maintenance
No.Fuse ratingSymbol Fuse NameProtected component
1325AP/WDW LHPower Window LH Relay, Power Window Main Switch,
Driver/Passenger Safety Power Window Module,
Rear Safety Power Window Module LH, Rear Power Window Switch LH
1410APDM 1Tail Gate Open Relay, Trunk Lid Latch (SEDAN),
Power Tail Gate Latch/Tail Gate Latch (WAGON),
ICM Relay Box (Fuel Filler Lock/Unlock Relay)
1530AP/SEAT DRVDriver IMS Module, Driver Manual Switch
167.5AMODULE 2
BCM, Immobilizer Module, DC-DC Converter (Audio/AMP), Audio,
Electro Chromic Mirror, Lane Keeping Assist Module, A/C Control Module,
Head Lamp LH/RH, Driver IMS Module, Auto Head Lamp Leveling Device Module,
Portable Lamp, Head Lamp Leveling Device Actuator LH/RH, Rear Seat Warmer LH/RH,
Tire Pressure Monitoring Module, Driver/Passenger CCS Control Module,
ATM Shift Lever IND., Console Switch, Driver/Passenger Seat Warmer Modul
1715AWIPER RRRear Wiper Relay, Rear Wiper Motor, Multifunction Switch, Rear Curtain Module
1810ASTOP LPStop Lamp Switch
1925AP/WDW RHPower Window RH Relay, Power Window Main Switch, Passenger Power Window Switch,
Driver/Passenger Safety Power Window Module, Rear Safety Power Window Module RH,
Rear Power Window Switch RH
2010APDM 2Smart Key Control Module, Start/Stop Button Switch, Immobilizer Module
217.5AMODULE 5Driver/Passenger Smart Key Outside Handle, Driver/Passenger Power Outside Mirror,
Active Air Flap Unit, Rear Seat Warmer Switch LH/RH, Auto Light & Photo Sensor,
Sport Mode Switch, Key Solenoid

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No.Fuse ratingSymbol Fuse NameProtected component
2220AIG1E/R Fuse & Relay Box (Fuse - F27, F28, F29, F30, F31)
2310AMODULE 6Instrument Cluster, Front Seat Warmer Switch LH/RH,
Adaptive Front Lighting Module, Electric Parking Brake Module
2410AMDPSEPS Control Module
2520ADR LOCKDoor Lock/Unlock Relay, ICM Relay Box (Dead Lock Relay),
Driver/Passenger Door Lock Actuator, Rear Door Lock Actuator LH/RH
2615AS/HEATER FRTDriver/Passenger CCS Control Module,
Driver/Passenger Seat Warmer Modul
2710AINTERIOR LAMPDriver/Passenger Door Lamp, Overhead Console Lamp, Portable Lamp, Room Lamp,
Glove Box Lamp, Luggage Lamp, Driver/Passenger Foot Lamp, Trunk Room Lamp,
Rear Personal Lamp LH/RH, Vanity Lamp LH/RH
2815AMULTI MEDIAAudio, A/V & Navigation Head Unit, DC-DC Converter (Audio)
2915AA/BAGSRS Control Module
3010ACURTAINRear Curtain Module
317.5AMEMORY 1Instrument Cluster, Tire Pressure Monitoring Module, Rear Curtain Module,
Tilt Sensor, A/C Control Module, BCM, Ultrasonic Instrusion Protection Sensor,
Siren, Driver IMS Module, Power Outside Mirror Switch
327.5AA/BAG INDInstrument Cluster
337.5APDM 3Smart Key Control Module