2012 Hyundai H-100 Truck warning

6
DO-IT-YOURSELF MAINTENANCE
23
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperagerating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage andcreate a fire hazard.!
!WARNING:
Never install a wire or aluminum foil instead of the proper fuse - even as a temporary repair. It may cause ex- tensive wiring damage and a pos-sible fire.NOTE:
o To replace a fusible link, first tilt the driver's seatback forward. (Re- fer to "To Inspect the Engine Com-partment Under the Driver's Seat" on page 1-12.)
o To open the fuse box cover, press the hook of the cover and pull upthe cover. G200A02HR
G200B01HR-GAT Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found lowon the dashboard on the driver's side. Inside the box you will find a list show- ing the circuits protected by each fuse.If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If thefuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blownfuse, follow this procedure:
1. Turn off the ignition and all other
switches. HHR4003

6
DO-IT-YOURSELF MAINTENANCE
25CHECKING THE BATTERY
G210A01A-AAT
D010B01HR
4. Insert the power connector in the
opposite direction.
NOTE:
o If the power connector is pulled up from the fuse panel, the warn- ing chime, audio, clock and inte-rior lamps, etc., will not operate. The following items must be reset after replacement.- Digital Clock
o Even though the power connector
is pulled up, the battery can stillbe discharged by operation of the headlights or other electrical de- vices.
!WARNING:
Batteries can be dangerous! When working with batteries, carefully ob-serve the following precautions to avoid serious injuries. The fluid in the battery contains a strong solution of sulfuric acid, which is poi-sonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, imme-diately do the following:
o If battery fluid is on your skin, flush
the affected areas with water for at least 15 minutes and then seek medi- cal assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven toget medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a rawegg or drink vegetable oil. Get medi- cal assistance as soon as possible.
! CAUTION:
If you connect unauthorized elec- tronic devices to the battery, the bat-tery may be discharged. Never use unauthorized devices.

6 DO-IT-YOURSELF MAINTENANCE
26
!
G210B01HR-GET Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts orterminals should be removed using a solution of household baking soda and warm water. After the battery terminalsare dry, cover them with a light coating of grease.
WARNING:Always read the following instructions carefully when handling a battery. Keep lighted cigarettes andall other flames or sparks away from the battery. Hydrogen, which is a highlycombustible gas, is always present in battery cells and may explode if ignited.Keep batteries out of the reach of children because batteries contain highly cor-rosive SULFURIC ACID. Do not allow battery acid to con- tact your skin, eyes, cloth-ing or paint finish. If any electrolyte gets intoyour eyes, flush your eyes with clean water for at least 15 minutes and get immedi-ate medical attention. If pos- sible, continue to apply water with a sponge or clothuntil medical attention is re- ceived. If electrolyte gets on yourskin, thoroughly wash the contacted area. If you feel a pain or a burn-ing sensation, get medical attention immediately. Wear eye protection whencharging or working near a battery. Always provide ventilationwhen working in an en- closed space. An inappropriately disposedbattery can be harmful to the environment and human health. Dispose the batteryaccording to your local law(s) or regulation.While batteries are being charged (ei- ther by a battery charger or by thevehicle's alternator), they produce ex- plosive gases. Always observe these warnings to prevent injuries from oc-curring:
o Charge batteries only in a well venti-
lated area.
o Do not permit flames, sparks or
smoking in the area.
o Keep children away from the area.

6
DO-IT-YOURSELF MAINTENANCE
27POWER STEERING FLUID LEVEL
G230A03A-GAT The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluidreservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immediatelyafter the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm up, there isno abnormal function in the system. HHR5014CHECKING ELECTRIC COOLING FANS
!
G220B01A-AAT Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant tem- perature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comeson automatically to be controlled by ECU.
G220A01A-AAT
WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition.
o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage.Never touch these componentswith the engine running or the ignition switched on.

6
DO-IT-YOURSELF MAINTENANCE
29
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away
any fuel which spilled onto nearbyparts coming out of the air plug, because such accumulations of fuel might ignite and cause a fire. G300A01HR-GAT REMOVAL OF WATER FROM THE FUEL FILTER
HHR4045
If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter. HHR4047
2. Operate the hand pump slowly 6 or 7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air plug and bleed the air. (Refer to "Bleeding the fuel system")
5. Check to be sure that the warning
light illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest au-thorized HYUNDAI dealer.

6 DO-IT-YOURSELF MAINTENANCE
30
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HEADLIGHT AIMING ADJUSTMENT
7. Adjust each cut-off line of the lowbeam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING. G290A01HR
Horizontal aiming
Vertical aiming
G290A01FC-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under thehorizontal line.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer.

6
DO-IT-YOURSELF MAINTENANCE
33
!
8. Remove the protective cap from the
replacement bulb and install the new bulb by matching the plastic basewith the headlight hole. Reattach the bulb spring and install the dust cover. Reconnect the power cord.
9. Use the protective cap and carton to dispose of the old bulb.
10.Check for proper headlight aim. HHR5033
WARNING:
The halogen bulb contains gas un-der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn the bulb on only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis-pose of the used bulb with care. G270A03O
G270B01HR-GAT Front Turn Signal light / Position Light
G270A02HR
1. Open the door and remove a head- light assembly mounting screw with a philips screwdriver.
G270A01HR

6
DO-IT-YOURSELF MAINTENANCE
41
AMPERAGES 30A 10A 10A10A 10A 10A 20A 10A 15A 15A 10A 25A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 15A15A15A15A CIRCUIT PROTECTED
Power window relay
Start relay, Glow control module, ECM Front fog lamp relayLeft head lamp, Instrument cluster Right head lamp
Heater control switch, ETACM, Head lamp leveling switch, Blower relay
Wiper motor, Multi-function switch Rear fog lamp relay Cigarette lighterNot used Audio
Power window switchNot used Right position lamp, Right rear combination lamp, License plate lamp Left position lamp, Left rear combination lampNot used
Instrument cluster, Generator resister ECMHazard switch, Back-up lamp switch
ETACM
EGR solenoid valve #1, #2 (2.5 TCI), Glow control module (2.6 N/A),
Fuel water sensor, Neutral switch Not usedHeater control switch Rear window defroster switch Hazard switch
ETACM, Left front door lock actuator
Room lamp, Door warning switch, Audio, ETACM
P/WINDOW START
FRT FOG
H/LP LH
H/LP RH IGN 2
WIPER
RR FOG C/LIGHT P/OUT
AUDIO
RR P/WDW
PTO
TAIL RH THIL LH ABS
CLUSTER ECU
T/SIG IGN 1
IGN COIL
O/S MIRR FOLD'G
PTC HTR
HTD GLASS HAZARD
DR LOCK
ROOM LP
DESCRIPTION
FUSIBLE LINK
FUSE