2012 FORD SUPER DUTY battery

Customer Assistance 357
Reporting safety defects (U.S. only) 364
Reporting safety defects (Canada only) 364
Cleaning 365
Maintenance and Specifications 374
Engine compartment 376
Engine oil 379
Battery 381
Engine coolant 383
Fuel information 390
Air filter(s) 408
Part numbers 413
Maintenance product specifications and capacities 414
Engine data 418
Accessories 422
Ford Extended Service Plan 424
Scheduled Maintenance 428
Normal scheduled maintenance and log 433
Index 448
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Copyright © 2011 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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WARNING:Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It will take you longer to stop the vehicle.
Have the vehicle checked by your authorized dealer. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately by your
authorized dealer. Normal braking is still functional unless the brake
warning light also is illuminated.
Airbag readiness:If this light fails
to illuminate when the ignition is
turned to on, continues to flash or
remains on, have the system
serviced immediately by your
authorized dealer. A chime will sound if there is a malfunction in the
indicator light.
Safety belt:Reminds you to fasten
your safety belt. A Belt-Minder
chime will also sound to remind you
to fasten your safety belt. Refer to
theSeating and Safety Restraints
chapter to activate/deactivate the Belt-Minderchime feature.
Charging system:Illuminates when
the battery is not charging properly.
If it stays on while the engine is
running, there may be a malfunction
with the charging system. Contact your authorized dealer as soon as
possible. This indicates a problem with the electrical system or a related
component.
Engine oil pressure (RTT and
static warning light):Displays
when the oil pressure falls below the
normal range. Refer toEngine oil
in theMaintenance and Specificationschapter.
ABS
Instrument Cluster
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Selectable features
Info (information menu)
Press the INFO button repeatedly to
cycle through the following features:
TRIP A/B
Registers the distance of individual journeys. Press and release the INFO
button until the TRIP A/B appear in the display (this represents the trip
mode). Press and hold the RESET button for two seconds to reset.
Refer toUNITSlater in this section to switch the display from metric to
English.
XXX° (outside air temperature) (if equipped)
This displays the outside temperature.
Refer toUNITSlater in this section to switch the display from Metric to
English.
MYKEY MILES (km) (if programmed)
For more information, refer toMyKeyin theLocks and Security
chapter.
XXX MILES (km) TO E
This displays an estimate of approximately how far you can drive with
the fuel remaining in your tank under normal driving conditions.
Remember to turn the ignition off when refueling to allow this feature to
correctly detect the added fuel.
The low fuel indicator will illuminate when the fuel level is at
approximately 1/16 of the tank.
DTE is calculated using a running average fuel economy, which is based
on your recent driving history of 500 miles (800 km). This value is not
the same as the average fuel economy display. The running average fuel
economy is re-initialized to a factory default value if the battery is
disconnected.
XX.X AVG MPG (L/100km)
Average fuel economy displays your average fuel economy in miles/gallon
or liters/100 km.
Instrument Cluster
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WIRING FAULT ON TRAILER (if equipped)— Displayed and
accompanied by a single chime if there are certain faults in the vehicle
wiring and trailer wiring/brake system. Refer toTrailer towingin the
Tires, Wheels and Loadingchapter for more information.
TRAILER BRAKE MODULE FAULT (if equipped)— Displayed and
accompanied by a single chime in response to faults sensed by the TBC.
Refer toTrailer towingin theTires, Wheels and Loadingchapter for
more information.
TRAILER CONNECTED (if equipped)— Displayed when a correct
trailer connection (a trailer with electric trailer brakes) is sensed during
a given ignition cycle. Refer toTrailer towingin theTires, Wheels and
Loadingchapter for more information.
TRAILER BRAKE GAIN = XX.X (if equipped)— Displays the
current gain setting for the trailer brake. Refer toTrailer towingin the
Tires, Wheels and Loadingchapter for more information.
TBC GAIN = XX.X NO TRAILER (if equipped)— Displays the
current gain setting for the trailer brake when a trailer is not connected.
Refer toTrailer towingin theTires, Wheels and Loadingchapter for
more information.
TRAILER DISCONNECTED (if equipped)— Displayed and
accompanied by a single chime when a trailer connection becomes
disconnected, either intentionally or unintentionally, and has been sensed
during a given ignition cycle. Refer toTrailer towingin theTires,
Wheels and Loadingchapter for more information.
TRAILER SWAY REDUCE SPEED (if equipped)— Displayed when
the trailer sway control has detected trailer sway. For more information,
refer to theDrivingchapter for more information.
CHECK PARK AID (if equipped)— Displayed when the transmission
is in R (Reverse) and the reverse sensing system (park aid) is disabled.
TRANSPORT MODE CONTACT DEALER (if equipped)—
Displayed when the vehicle is set to transport mode. The transport mode
is used to disable certain vehicle functions to prevent battery discharge
when the vehicle is in the transport/inventory phase and is not driven
long enough to maintain the battery’s charge. This mode can be disabled
by doing the following: Turn the ignition on, without starting the engine.
Press and release the brake pedal fully five times and press the hazard
button four times (on, off, on, off) within 10 seconds.
CHECK LOCKING DIFFERENTIAL (if equipped)— Displayed
when an electronic locking differential (ELD) system fault is present. For
more information, refer toElectronic locking differential (ELD)in the
Drivingchapter.
Instrument Cluster
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TRANSPORT MODE CONTACT DEALER (if equipped)—
Displayed when the vehicle is set to transport mode. The transport mode
is used to disable certain vehicle functions to prevent battery discharge
when the vehicle is in the transport/inventory phase and is not driven
long enough to maintain the battery’s charge. This mode can be disabled
by doing the following: Turn the ignition on, without starting the engine.
Press and release the brake pedal fully five times and press the hazard
button four times (on, off, on, off) within 10 seconds.
CHECK COOLANT ADDITIVE (diesel engine only)— Displayed
when the coolant additive needs to be checked. Refer to your diesel
supplement for more information.
POWER REDUCED TO LOWER ENGINE TEMP— Displayed when
the engine temperature gauge needle moves to H. You may notice
reduced engine power. Refer toEngine coolantin theMaintenance
and Specificationschapter for more information.
CLEANING EXHAUST FILTER (diesel engine only)—
Displayed
when the vehicle has entered the cleaning mode. Various engine actions will
raise the exhaust temperature in the Diesel Particulate Filter (DPF) system
to burn off the particles (exhaust soot). After the particles are burned off,
the exhaust temperature will fall back to normal levels. This message is
NORMAL. Refer to your diesel supplement for more information.
WARNING:When the CLEANING EXHAUST FILTER message
appears in the message center, do not park near flammable
materials, vapors or structures until filter cleaning is complete.
DRIVE TO CLEAN EXHAUST SYSTEM (diesel engine only)—
Displayed when the Diesel Particulate Filter (DPF) is full of particles
(exhaust soot) and the vehicle is not being operated in a manner to
allow normal cleaning. This message will stay on until the exhaust filter
cleaning has begun, at which time the CLEANING EXHAUST FILTER
message will be displayed. It is recommended the vehicle operator drive
the vehicle above 30 mph (48 km/h) until the CLEANING EXHAUST
FILTER message turns off. This message is NORMAL. Refer to your
diesel supplement for more information.
Note:If this message is ignored, your vehicle will continue to fill the
Diesel Particulate Filter (DPF) with particles (exhaust soot). If cleaning
is not permitted, the
light will illuminate and engine power may be
limited. If the vehicle is still not operated in a manner to allow cleaning,
the service engine soon light
will illuminate and engine power will
be further limited. Dealer service will then be required to restore your
vehicle to full-power operation.
Instrument Cluster
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Auxiliary input jack (if equipped)
WARNING:Driving while distracted can result in loss of vehicle
control, accident and injury. Ford strongly recommends that
drivers use extreme caution when using any device or feature that may
take their focus off the road. Your primary responsibility is the safe
operation of the vehicle. We recommend against the use of any
handheld device while driving, encourage the use of voice-operated
systems when possible and that you become aware of applicable state
and local laws that may affect use of electronic devices while driving.
Your vehicle may be equipped with
an auxiliary input jack (AIJ). The
auxiliary input jack, located on the
instrument panel below the power
point, provides a way to connect
your portable music player to the
in-vehicle audio system. This allows
the audio from a portable music
player to be played through the
vehicle speakers with high fidelity.
To achieve optimal performance,
please observe the following instructions when attaching your portable
music device to the audio system.
If your vehicle is equipped with a navigation system, refer to the
Auxiliary input jacksection in theAudio Featureschapter of your
Navigation Systemsupplement.
Required equipment:
1. Any portable music player designed to be used with headphones
2. An audio extension cable with stereo male 1/8 in. (3.5 mm)
connectors at each end
To play your portable music player using the auxiliary input jack:
1. Begin with the vehicle parked and the radio turned off.
2. Ensure that the battery in your portable music player is new or fully
charged and that the device is turned off.
3. Attach one end of the audio extension cable to the headphone output
of your player and the other end of the audio extension cable to the AIJ
in your vehicle.
4. Turn the radio on, using either a tuned FM station or a CD loaded into
the system. Adjust the volume to a comfortable listening level.
Entertainment Systems
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To have full capacity usage of your power point, the engine is required to
be running to avoid unintentional discharge of the battery. To prevent
the battery from being discharged:
•do not use the power point longer than necessary when the engine is
not running,
•do not leave battery chargers, video game adapters, computers and
other devices plugged in overnight or when the vehicle is parked for
extended periods.
Always keep the power point caps closed when not being used.
Power point (110V AC) (if equipped)
The 110V AC power point outlet is used for powering electrical devices
that require up to 150W. Exceeding the 150W limit will cause the power
point to cut off the power temporarily to provide overload protection.
Note:The 110V AC power point is
equipped with a cap which provides
protection from inserting objects
into the socket. The cap should
always be in a closed position
whenever the power point outlet is
not in use.
The 110V AC power point is located
on the back of the center console.
The power outlet is not designed for the following electric appliances;
they may not work properly:
•Cathode ray tube type televisions
•Motor loads, such as vacuum cleaners, electric saws and other electric
power tools, compressor-driven refrigerators, etc.
•Measuring devices, which process precise data, such as medical
equipment, measuring equipment, etc.
•Other appliances requiring an extremely stable power supply:
microcomputer-controlled electric blankets, touch sensor lamps, etc.
WARNING:Do not keep electrical devices plugged in the power
point whenever the device is not in use. Do not use any
extension cord with the 110V AC power point, since it will defeat the
safety protection design provided by the cap and twist tab. Doing so
my cause the power point to overload due to powering multiple
devices that can reach beyond the 150W load limit and could result in
fire or serious injury.
AC 110V
150W
Driver Controls
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