2012 FORD SUPER DUTY brake fluid

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
F-Super Duty
1. Engine oil dipstick
2. Automatic transmission dipstick
3. Brake fluid reservoir
4. Power distribution box
5. Batteries
6. Engine cooling system coolant reservoir (primary high-temperature
cooling system)
7. Power steering fluid reservoir
8. Engine oil fill
9. Engine-mounted fuel filter assembly
10. Secondary cooling system coolant reservoir
11. Air filter assembly
12. Air filter restriction gauge
13. Windshield washer fluid reservoir
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Maintenance and Specifications
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Low DEF Warnings and Actions — Instrument Cluster Messages (Optional message
center messages shown, base message center messages similar)
Cluster MessageDistance/Exhaust Fluid
Level or ActionCustomer
Requested
ActionsVehicle Actions
Engine Idled-See Owner’s
Manual Exhaust Fluid EmptyThis occurs when the
exhaust fluid is empty and:
•The vehicle’s diesel fuel
tank is refueled or,
•the engine is shut off for
10 minutes or,
•the engine is idling with
the parking brake engaged
for 60 minutes.Refill exhaust fluidEngine is limited
to idle ONLY
Maintenance and Specifications
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OCR precautions and safe exhaust position
WARNING:Failure to comply with the following instructions for
operator commanded regeneration (OCR) may result in fire,
serious injury, death and/or property damage.
Before you start OCR, observe/do the following:
•Place the vehicle in P (Park) with the parking brake set on stable,
level ground.
•The vehicle must not be parked in a structure.
•The vehicle must be 10 – 15 feet (3 – 5 meters) away from any
obstructions,
•and must be away from materials that can easily combust or melt such
as: paper, leaves, petroleum products, fuels, plastics and other dry
organic material, such as grass.
•Make sure there is a minimum of 1/8 tank of fuel.
•Make sure all fluids are at proper levels.
Make sure that the louvers (holes) located at the tip of the exhaust are
also clear of any obstructions as they are used to introduce fresh air into
the tailpipe to cool the exhaust gas as it leaves. SeeExhaustunder the
Cleaningchapter for more information.
How to start operator commanded regeneration (OCR)
WARNING:Stay clear of exhaust tip during regeneration. You or
others can be burned.
Note:OCR will not be allowed until DPF load percentage has reached at
least 80%. The DPF load percentage will fluctuate up and down when
driving your vehicle due to active and passive regenerations.
Note:OCR will not be allowed to operate if the service engine soon
light
is illuminated
Note:During the use of OCR, you may observe a light amount of white
smoke. This is normal.
Note:During stationary PTO operation, OCR will change the engine speed
to 2,000 or 2,400 rpm (depending on vehicle application), therefore it is
recommended you exit PTO mode before starting OCR. During mobile PTO
use, OCR is not necessary; regeneration will function normally.
Maintenance and Specifications
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Genuine Ford and Motorcraftreplacement parts
Dealerships stock Ford and Motorcraftbranded replacement parts.
These parts meet or exceed Ford Motor Company’s specifications, and
we stand behind them. Maintenance parts installed at your dealership
carry a nationwide, 12 month/12,000 mile (20,000 km) parts and labor
limited warranty. Your dealer can give you details.
Value shopping for your vehicle’s maintenance needs
Your dealership recognizes the competitive landscape of maintenance and
light repair automotive services. With factory-trained technicians, and
one-stop service from routine maintenance like oil changes and tire
rotations to repairs like brake service, check out the value your dealers
can offer.
Owner checks and services
Certain basic maintenance checks and inspections should be performed
by the owner or a service technician at the intervals indicated. Service
information and supporting specifications are provided in theOwner’s
Guide.
Any adverse condition should be brought to the attention of your dealer
or qualified service technician as soon as possible for the proper service
advice. The owner maintenance service checks are generally not covered
by warranties so you may be charged for labor, parts or fluids used.
Maximum oil change interval
Normal schedule As indicated by the message center (do not
exceed one year or 10,000 miles [16,000 km])
Special operating
conditionsRefer toSpecial operating conditionslater in
this chapter
Maximum fuel filter change interval
Normal schedule 22,500 miles (36,000 km) or as indicated by the
message center (whichever comes first)
Special operating
conditionsRefer toSpecial operating conditionslater in
this chapter
Scheduled Maintenance Guide
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Multi-point inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance interval as the way to ensure your vehicle keeps
running right.
Multi-point inspection - recommended each visit
Accessory drive belt(s) Holes/Slots in the tail-pipe to make
sure they are functional and clear of
debris
Battery performance Horn operation
Engine air filter Radiators, coolers and heater and air
conditioning hoses
Exhaust system Shocks and struts and other
suspension components for leaks and
damage
Exterior lamps and hazard
warning system operationTires for wear and check air pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips and
pitting
For oil and fluid leaks Windshield washer spray and wiper
operation
*Brake, engine coolant reservoir, secondary low-temperature cooling
system reservoir, automatic transmission, power steering and window
washer
Scheduled Maintenance Guide
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Normal Scheduled Maintenance
At every oil change
interval as indicated
by the message
centerChange engine oil and filter
Refill diesel exhaust fluid tank
Rotate tires, inspect tire wear and measure tread
depth; vehicles equipped with dual rear wheels
should only rotate the rear wheels if unusual
wear is observed
Perform multi-point inspection (recommended)
Inspect air filter restriction gauge, replace filter
as necessary
Inspect automatic transmission fluid level
Inspect brake pads, shoes, rotors, drums, brake
linings, hoses and parking brake
Inspect cabin air filter (if equipped)
Inspect engine cooling system strength and hoses
Inspect exhaust system and heat shields
Inspect front axle and U-joints; lubricate if
equipped with grease fittings (4WD vehicles)
Inspect half-shaft boots (if equipped)
Inspect steering linkage, ball joints, suspension,
tie-rod ends, driveshaft and U-joints; lubricate if
equipped with grease fittings
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter in yourOwner’s
Guide.
Do not exceed one year or 10,000 miles (16,000 km) between
service intervals
Scheduled Maintenance Guide
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Off-road operation
As required Inspect functional holes in each leg of the twin
tip and the holes under the shield just inboard
of the right rear tire to make sure they are
kept clean/clear of debris or foreign materials.
Refer to theCleaningchapter for more
information
Inspect steering and suspension ball joints and
tie rods; lubricate if equipped with grease
fittings
Every 7,500 miles
(12,000 km)Rotate tires, inspect tires for wear and
measure tread depth and inspect wheel ends
for endplay and noise; dual rear wheels should
only be rotated if unusual wear is observed
Inspect brake system pads and rotors
Inspect engine air filter restriction gauge;
replace filter as indicated by gauge
Every 7,500 miles
(12,000 km) or 300
engine hoursChange engine oil and filter
Inspect and lubricate U-joints
Every 15,000 miles
(24,000 km),
6 months, 600 engine
hours or as indicated
by message centerReplace engine- and frame-mounted fuel filters
Every 30,000 miles
(48,000 km)Replace wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (if equipped with a
Dana rear axle; some F-350s, all F-450/550s)
Change transfer case fluid (4WD vehicles)
Inspect front axle fluid (4WD vehicles)
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter of theOwner’s
Guide.
Scheduled Maintenance Guide
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A
Additive
coolant .................................48, 65
Air cleaner filter .............11, 50, 64
Air filter restriction gauge .........50
Antifreeze
(see Engine coolant) ..................46
B
Battery
.........................................64
auxiliary battery
.......................64
jumping a disabled battery
......17
Biodiesel
......................................22
Break-in period
.............................3
C
Cleaning your vehicle
engine compartment
..........18–19
Cold weather operation
..........9, 11
Coolant
..............................5, 46, 65
checking and adding
................46
refill capacities
..........................65
Coolant additive
..........................65
Coolant change
.........45–46, 49, 65
Cooler
............................................5
D
Diesel exhaust fluid
(DEF)
....................................17, 26
Diesel Particulate Filter
(DPF)
..............................54–55, 59E
Emergencies, roadside
jump-starting ............................17
Emission control system .....54–55,
59–60
Engine ..........................................20
cleaning ...............................18–19
coolant .......................................65
diesel .......................................2–3
refill capacities ..........................65
service points ............................20
starting after a collision ...........16
Engine fan .....................................8
Engine oil ....................4, 42–43, 65
dipstick ......................................42
filter, specifications ..................64
refill capacities ..........................65
specifications ......................42, 65
Exhaust brake .............................14
Exhaust filter ........................54–55
Exhaust Fluid ..............................26
Exhaust system ...............26, 54, 59
F
Fan, Engine Cooling .....................8
Filter
fuel .............................................39
Fuel ........................................14, 21
cap .............................................25
capacity .....................................65
dual tank selector switch .........14
filling your vehicle with
fuel .......................................25, 62
filter, specifications ............39, 64
fuel pump shut-off switch .......16
Fuel pump shut-off switch .........16
Index
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2012 Diesel(67l)
Supplement(supplement), 1st Printing
Arabic_(LHD)(gc_lhd)