Customer Assistance 270
Reporting safety defects (U.S. only) 277
Reporting safety defects (Canada only) 277
Cleaning 278
Maintenance and Specifications 285
Engine compartment 287
Engine oil 289
Battery 291
Engine Coolant and Motor/Electronics Coolant 293
Fuel information 299
Air filter(s) 311
Part numbers 313
Maintenance product specifications and capacities 314
Engine data 316
Accessories 319
Ford Extended Service Plan 321
Scheduled Maintenance 325
Normal scheduled maintenance and log 331
Index 342
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2011 Ford Motor Company
Table of Contents
3
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
17
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
2. If the engine oil level is not within the normal operating range, add
only certified engine oil of the recommended viscosity. Remove the
engine oil filler cap and use a funnel to pour the engine oil into the
opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
normal operating range on the engine oil level dipstick.
4. Install the dipstick and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
until it stops.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level dipstick and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil
Only use oils certified for gasoline engines by the American Petroleum
Institute (API). An oil with this trademark symbol conforms to the
current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ILSAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine and engine’s warranty, use MotorcraftSAE
5W-20 or an equivalent SAE 5W-20 oil meeting Ford specification
WSS-M2C945-A.SAE 5W-20 oil provides optimum fuel economy and
durability performance meeting all requirements for your
vehicle’s engine.Refer toMaintenance product specifications and
capacitieslater in this chapter for more information.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Maintenance and Specifications
290
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
Fill your engine coolant reservoir as outlined previously in theAdding
engine coolantsection.
Severe climates
If you drive in extremely cold climates:
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•A coolant concentration of 60% will provide improved freeze
point protection. Increased engine coolant concentrations
above 60% will decrease the overheat protection
characteristics of the engine coolant and may cause engine
damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate freeze protection at the temperatures in which you
drive in the winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion/freeze protection characteristics of the
engine coolant and may cause engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
Maintenance and Specifications
298
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
•Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note:During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add a quality gas stabilizer
product to the vehicle fuel system whenever actual or expected storage
periods exceed 30 days. Follow the instructions on the additive label.
The vehicle should then be operated at idle speed to circulate the
additive throughout the fuel system.
Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Low voltage (underhood) battery
•Check and recharge as necessary. Keep connections clean.
•If storing your vehicle for more than 30 days without recharging the
battery, disconnect the negative terminal of the low voltage
(underhood) battery to prevent its charge from becoming depleted.
Note:If battery cables are disconnected, it will be necessary to reset
memory features.
Brakes
•Make sure brakes and parking brake are fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, levers and pins under vehicle are
covered with grease to prevent rust.
Maintenance and Specifications
312
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter (except Fusion Hybrid
and MKZ Hybrid)*
Every 5,000 miles
(8,000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
* Fusion Hybrid and MKZ Hybrid vehicles have an engine air filter that
does not normally require replacement. Refer toAir filterin the
Maintenance and Specificationschapter for more information.
Reset your oil life monitor system after each engine oil and filter
change; refer to theInstrument Clusterchapter
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change If ran exclusively on E85, fill the fuel tank full
with regular unleaded fuel
Scheduled Maintenance
337
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
EXCEPTIONS
There are several exceptions to the Normal Schedule. They are listed
below:
Normal vehicle axle maintenance:Rear axles and power take-off
(PTO) units with synthetic fluid and light-duty trucks equipped with
Ford-design axles are lubricated for life; do not check or change fluid
unless a leak is suspected, service is required or the assembly has been
submerged in water. During long periods of trailer towing with outside
temperatures above 70°F (21°C) and at wide-open throttle for long
periods above 45 mph (72 km/h), non-synthetic rear axle fluids should
be changed every 3,000 miles (4,800 km) or three months, whichever
comes first. This interval can be waived if the axle is filled with 75W140
synthetic gear fluid meeting Ford specification WSL-M2C192-A, part
number F1TZ-19580-B or equivalent. Add friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles (refer toMaintenance product specifications and capacitiesin
theMaintenance and Specificationschapter for details).
Police/Taxi/Livery vehicle axle maintenance:Change rear axle fluid
every 100,000 miles (160,000 km). Rear axle fluid change may be waived
if the axle was filled with 75W140 synthetic gear fluid meeting Ford
specification WSL-M2C192-A, part number FITZ-19580-B or equivalent.
Add four ounces (118 mL) of additive friction modifier XL-3
(EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been
submerged in water
California fuel filter replacement:If the vehicle is registered in
California, the California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission
warranty or limit recall liability prior to the completion of the vehicle’s
useful life. Ford Motor Company, however, urges you to have all
recommended maintenance services performed at the specified intervals
and to record all vehicle service.
Class A Motorhome:Change brake fluid every two years.
Hot climate oil change intervals:If operating conditions are normal
and you drive your vehicle under typical, everyday conditionsandyou
are using an API performance category oil of SL or later (for example
SM, etc.) then you can follow the 7,500 mile (12,000 km) normal service
oil change intervals schedule. Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or locations with similar climates must
follow the oil change interval of 3,000 mile (4,800 km) if the owner is
Scheduled Maintenance
340
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)
service points ..................287–288
Engine block heater .................223
Engine oil ..................................289
checking and adding ..............289
dipstick ....................................289
filter, specifications ........290, 313
recommendations ...................290
refill capacities ........................314
specifications ..........................314
Event data recording ..................13
Exhaust fumes ..........................223
F
Fleet MyKey programming ......113
Floor mats .........................110–111
Fluid capacities .........................314
Fog lamps ....................................78
Fuel ............................................299
calculating fuel
economy ............................38, 305
cap ...........................................301
capacity ...................................314
choosing the right fuel ...........302
detergent in fuel .....................303
filler funnel .............................303
filling your vehicle with
fuel ...........................299, 301, 305
filter, specifications ........298, 313
fuel pump shut-off ..................250
improving fuel economy ........305
octane rating ...................302, 316
quality ......................................302
running out of fuel .........264, 303
safety information relating to
automotive fuels .....................299
Fuses ..................................250–251
G
Garage door opener ..................103Gas cap (see Fuel cap) ............301
Gas mileage
(see Fuel economy) .................305
Gauges .........................................25
H
Hazard flashers .........................249
Headlamps ...................................77
aiming ........................................80
autolamp system .......................77
bulb specifications ....................83
daytime running lights .............79
flash to pass ..............................79
high beam .................................78
replacing bulbs .........................84
turning on and off ....................77
Heating
heating and air conditioning
system .................................68, 71
Hood ..........................................286
I
Ignition ...............................220, 316
Illuminated visor mirror .............89
Infant seats
(see Safety seats) .....................179
Inspection/maintenance (I/M)
testing ........................................309
Instrument panel ........................93
cleaning ...................................281
cluster ........................................18
lighting up panel and
interior .......................................79
J
Jack ............................................258
Index
344
2012 Fusion Hybrid(hfv)
Owners Guide, 1st Printing
USA(fus)