2012 FORD FOCUS ELECTRIC High voltage

Tires, Wheels and Loading225
Tire information ......................................225
Tire Pressure Monitoring System (TPMS) ...................240
Vehicle loading .......................................245
Trailer towing ........................................250
Recreational towing ...................................251
Driving 252
Starting ........................................... .252
Brakes ............................................ .255
AdvanceTrac .......................................258
Automatic transmission .................................264
Hill start assist .......................................265
Reverse sensing system .................................266
Rear-view camera system ...............................268
Roadside Emergencies 275
Getting roadside assistance ..............................275
Hazard warning flashers ................................276
High-voltage shut-off ...................................277
Fuses and relays ......................................278
Changing tires .......................................287
Temporary mobility kit .................................289
Wheel lug nut torque ..................................298
Jump starting ........................................299
Wrecker towing ......................................302
Customer Assistance 304
Reporting safety defects (U.S. only) .......................311
Reporting safety defects (Canada only) .....................311
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Cleaning312
Waxing ............................................ .312
Repairing minor paint damage ............................313
Cleaning the windows and wiper blades .....................314
Maintenance and Specifications 318
Battery ........................................... .322
High-voltage battery ...................................324
Charging the high-voltage battery .........................325
Motor/Electronics Coolant ...............................331
Part numbers ........................................336
Maintenance product specifications and capacities .............337
Vehicle identification number ............................339
Accessories 340
Accessories ........................................ .340
Ford Extended Service Plan 342
Scheduled Maintenance 346 Normal scheduled maintenance and log .....................351
Appendices 356
Index 374
The information contained in this publication was correct at the time of going to
print. In the interest of continuous development, we reserve the right to change
specifications, design or equipment at any time without notice or obligation. No
part of this publication may be reproduced, transmitted, stored in a retrieval
system or translated into any language in any form by any means without our
written permission. Errors and omissions excepted. © Ford Motor Company 2012
4Table of Contents
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CALIFORNIA PROPOSITION 65
WARNING:Some constituents of engine exhaust, certain vehicle
components, certain fluids contained in vehicles and certain
products of component wear contain or emit chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
PERCHLORATE MATERIAL
Note: Certain components in your vehicle such as airbag modules, safety
belt pretensioners, and remote control batteries may contain perchlorate
material. Special handling may apply for service or vehicle end of life
disposal. See www.dtsc.ca.gov/hazardouswaste/perchlorate for more
information.
Breaking-in your vehicle
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,000 miles (1,600 km) of
new vehicle operation. Vary your speed frequently in order to give the
moving parts a chance to break in.
Electric Vehicle Operation
This electric vehicle operates entirely from electricity stored in the on-board
high voltage battery pack. There is no internal combustion engine as in a
typical vehicle or hybrid electric vehicle, which leads to unique operating
characteristics. Familiarizing yourself with these unique characteristics will
help ensure optimal performance from your new vehicle.
Normal vehicle operation
Starting: The vehicle is equipped with a Passive Entry, Passive Start
(PEPS) system. The key fob must be inside the vehicle in order to start
the vehicle. Press the start button while your vehicle is in P (Park) with
your foot on the brake pedal. The startup sequence will display on the
cluster and 8 inch center stack screen and the green ready to drive
indicator light will appear in the instrument cluster, letting you know
that the vehicle is ready for driving.
Driving: The electric vehicle driver controls operate the same as a
traditional automobile and the vehicle is designed to be driven in the full
range of traffic and weather conditions. You will likely notice the lack of
sound when driving the electric vehicle which is due to the lack of an
internal combustion engine.
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Stopping:The vehicle is equipped with a regenerative braking system.
Slowing the vehicle adds charge to the high voltage battery which
improves vehicle range.
Transmission Operation: This electric vehicle is equipped with a single
speed transmission. Torque is delivered to the wheels seamlessly without
shifting associated with a normal automatic transmission.
Neutral: N (Neutral gear)
Low: L (Low gear) is designed to mimic the enhanced engine braking
available in conventional vehicles. L (Low gear) will produce a higher
level of regenerative braking when your foot is off the accelerator pedal.
This is normal and will not damage your vehicle.
Reverse: R (Reverse gear)
Unique electric operating characteristics
Your electric vehicle, with its new technology, behaves differently
compared to a conventional vehicle or hybrid. Here is a description of
the major differences:
Battery: The best battery performance and life comes when the high
voltage battery is at a moderate temperature. The high voltage battery is
heated and cooled by a liquid cooling loop. The high voltage battery
consists of two packs one located under the rear seat and the second
located behind the rear seat in the trunk of the vehicle.
Plugging In: The electric vehicle must be plugged in to recharge the high
voltage battery. The vehicle is equipped with a high voltage charge port on
the front left hand fender for charging. The vehicle comes standard with a
120V convenience cord set which is located in the trunk. This can be
plugged into any standard electric outlet and will fully charge the high
voltage battery in about 18-20 hours. Ford has partnered with Best Buy to
offer a 240V Leviton charger that is capable of fully charging the battery in
3 to 4 hours. The charge port door is designed for convenient “push-push”
opening and closing. Press on the door in the location of the indentation to
open the door. To close the door, press in the same location until the door
has rotated back into position and clicked into place. To charge the vehicle,
open the charge port door and plug the charging coupler into the charge
port receptacle. You will know the connection has been made when the
charge port light ring illuminates the quadrants individually. The light ring
will then display battery state of charge in 25% increments.
Braking: Your electric vehicle is equipped with standard hydraulic
braking and regenerative braking. Regenerative braking is performed by
your transmission and it captures brake energy and stores it in your high
voltage battery. This system greatly improves driving range especially in
stop and go city traffic.
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Driving to optimize range between charges
Your range should improve throughout your electric vehicle’s break-in
period. Range, like fuel economy in a standard vehicle, can be
significantly impacted by your driving habits and accessory usage. For
best results, keep in mind these tips:
Tire Inflation:Keep tires properly inflated and only use recommended
size.
Drive Habits: Aggressive driving increases the amount of energy
required to move your vehicle. In general, better range is achieved with
mild to moderate acceleration and deceleration. Also, this vehicle has the
longest range when driving at slower speeds. When practical, driving on
surface streets instead of high speed highways will increase range. Mild
to moderate braking is particularly important since it allows you to
maximize the energy captured by the regenerative braking system.
Additional Tips:
• Do not carry extra loads
• Be mindful of adding external accessories that may increase
aerodynamic drag
• Observe posted speed limits
• Perform all scheduled maintenance
•
Pre-conditioning the vehicle cabin while it is on plug will reduce the
energy expenditure on climate control and improve range. Refer to High
voltage battery in theMaintenance and Specifications chapter.
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Frequently asked questions
QuestionAnswer
What are the series of clicks from
the cargo area when I first start
my vehicle? The high voltage battery is
electrically isolated from the rest
of the vehicle when the key is off.
When the key is turned to on, high
voltage contactors inside the
battery are closed to make the
electricity available to the motor
and enable the vehicle to drive.
The clicks are the sound of these
contactors as they close and open
during start up and shut down.
How long will my high voltage
battery last? Does it need
maintenance? The high voltage battery in the
Focus Electric is maintenance free
and has been designed to last the
life of the vehicle.
Can I flat tow my Focus Electric? Your vehicle should only be flat towed in emergency situations and
never above 35 mph. Long
distance towing should be carried
out with front wheels off the
ground.
How can I get a 240 volt charging
station installed at my home? Ford and Best Buy have teamed
up to offer a charging installation.
Your Ford dealer will set up an
inspection visit by Best Buy, who
performs the evaluation and
arranges for installation.
Introduction
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Anti-lock brake systemIf the ABS light stays illuminated or continues to flash, a
malfunction has been detected. Contact your authorized dealer
as soon as possible. Normal braking is still functional unless the
brake warning light also is illuminated.
Brake system warning light
To confirm the brake system warning light is functional, it will
momentarily illuminate when the vehicle is switched on, to
accessory or Ready to Drive mode.
If it illuminates when you are driving, check that the parking brake is not
engaged. If the parking brake is not engaged, this indicates low brake
fluid level or a brake system malfunction. Have the system checked
immediately by your authorized dealer.
WARNING: Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It will take you longer to stop the vehicle.
Have the vehicle checked by your authorized dealer as soon as possible.
Driving extended distances with the parking brake engaged can cause
brake failure and the risk of personal injury.
High voltage battery low or depleted (RTT) •Amber: Illuminates when the battery level is low. May also be
accompanied by a message suggesting the driver reduce
usage of the climate system.
• Red: Illuminates when the battery level is depleted. The vehicle must
be charged before it will operate. If you are driving when this occurs,
and cannot make it to a charge point, stop the vehicle in a safe place
and have it towed to a charge point.
Charging system (RTT) Illuminates when the 12–volt battery is not charging properly.
Contact your authorized dealer as soon as possible. This
indicates a problem with the electrical system or a related
component.
Door ajar (RTT) Displays when the ignition is on and any door is not completely
closed.
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Park lampsIlluminates when the park lamps are on.
Powertrain malfunction/reduced power (RTT) Illuminates when a powertrain or high-voltage charge system
fault has been detected. If the indicator stays on or continues
to come on, contact your authorized dealer as soon as possible.
Ready to drive Illuminates once the vehicle has been switched on and is ready
to drive. A corresponding message may display stating ready to
drive or a message regarding budget if a charge point has not
been entered.
Safety belt
Reminds you to fasten your safety belt. A Belt-Minder chime
will also sound to remind you to fasten your safety belt.
Speed control (if equipped) (RTT) Illuminates when the speed control is activated. Turns off when
the speed control system is deactivated.
Stop safely (RTT) Indicates electrical component fault/failure that will cause the
vehicle to shutdown or enter into a limited operating mode. A
message may also display.
Turn signal Illuminates when the left or right turn signal or the hazard
warning flasher is turned on. If the indicators stay on or flash
faster, check for a burned out bulb.
Vehicle plugged in (RTT) Illuminates when the vehicle is plugged in. A corresponding
message may display after attempting to start the vehicle.
Instrument Cluster 19
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