System warnings
PARK BRAKE
ENGAGEDDisplays when the parking brake is set, the
engine is running and vehicle speed is higher
than 3 mph (5 km/h). If the message stays on
after the parking brake is released, contact
your authorized dealer as soon as possible.
CHECK BRAKE
SYSTEMDisplays when a fault is detected by the ABS
module.
CHECK CHARGING
SYSTEMDisplays when the electrical system is not
maintaining proper voltage. If you are
operating electrical accessories when the
engine is idling at a low speed, turn off as
many of them as soon as possible. If the
warning stays on or comes on when the engine
is operating at normal speeds, contact your
authorized dealer as soon as possible.
BRAKE FLUID
LEVEL LOWIndicates the brake fluid level is low and the
brake system should be inspected immediately.
Refer toBrake fluidin theMaintenance and
Specificationschapter.
System warnings alert you to possible problems or malfunctions in your
vehicle’s operating systems.
In the event multiple warnings exist, the message center cycles the
display to show each one for four seconds.
The message center displays the last selected feature if there are no
more warning messages.
Types of messages and warnings:
•Some messages appear briefly to inform you of something you may
need to take action on or be informed of.
•Some messages appear once and then again when the vehicle is
restarted.
•Some messages reappear after clearing or being reset if a problem or
condition is still present and needs your attention.
•Some messages can be acknowledged and reset by pressing RESET.
This allows you to use the full message center functionality by clearing
the message.
Instrument Cluster
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Air dryer:Climactic conditions affect performance of desiccant or
after-cooler type air dryers. Maintenance schedules must be established
for each specific operation.
The use of an air dryer on a vehicle does not eliminate the need to
periodically drain the air reservoirs.
Desiccant air dryer:Inspect for moisture in the air system by opening
reservoirs, draincocks or valves and checking for presence of water. The
presence of small amounts of water due to condensation is normal and
should not be considered as an indication that the dryer is not
functioning properly.
The desiccant cartridge should be replaced or rebuilt when it has been
determined that the desiccant is contaminated and does not have
adequate water absorption capacity. The desiccant change interval may
vary; it is generally recommended that the desiccant be replaced every
12 months (yearly). If experience has shown that extended or shortened
life has resulted for a particular installation, then the yearly interval can
be increased or decreased accordingly.
Hydraulic brakes
Inspection and adjustment:Establish a regular schedule for periodic
cleaning, lubrication and adjustment inspection based on vehicle use.
Exact maintenance intervals are difficult to predetermine since vehicles
are used in a wide variety of applications and conditions; if you are
uncertain of the proper schedule for your vehicle, contact your dealer.
Inspect the brake lining every maintenance interval. Establish inspection
intervals that provide for lining replacement before damage to the disc
occurs. Excessive lining wear may expose the backing plate to the disc
causing scoring of the disc faces. This inspection should be performed by
a qualified technician and must be in accordance with instructions
provided by the service manual. Hydraulic brake systems are
power-assisted. Braking capabilities are greatly reduced without engine
assist.
Fluid level:Fluid level should be at the bottom edge of the ring on each
reservoir fill port. Do not fill the master cylinder to the top of the
reservoir. If fluid level requires attention to maintain a proper master
cylinder level, this is an indication of either severe operation (pad wear)
or fluid leakage. A more frequent and thorough brake inspection is
required.
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The fluid level can also be checked by looking at the see-through plastic
reservoir. Make sure that the fluid is within the minimum and maximum
fluid range as marked on the reservoir.
To avoid damage to the power steering system,do notoperate the
vehicle with a low power steering fluid level.
Note:Refer toLubricant specificationsin this chapter for the proper
fluid type if adding fluid is necessary. A low fluid level may indicate a
leak in the power steering system. Inspect the power steering system
and repair the leak or see your dealer or a qualified technician for
service. Refer to theScheduled Maintenance Guidechapter for the
recommended service intervals.
BRAKE FLUID
Check and refill the Full Power brake fluid reservoir using the following
procedure. Refer to theScheduled Maintenance Guidechapter for the
service interval.
1. Clean the reservoir caps before removal to prevent dirt or water from
entering the reservoir.
2. Visually inspect the fluid level; it should be at the bottom of the fill
ports.
3. Add brake fluid, if necessary, from a clean, unopened container until
the level reaches the bottom of the fill ports. Do not fill above this line.
Only use a DOT 3 brake fluid certified to meet manufacturer
specifications. Refer toLubricant specificationsin this chapter.
WARNING:Brake fluid is toxic. If brake fluid contacts the eyes,
flush eyes with running water for 15 minutes. Seek medical
attention if irritation persists. If taken internally, drink water and
induce vomiting. Seek medical attention immediately.
WARNING:If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING:Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
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4. Place the gearshift lever in N (Neutral) or P (Park) and leave the
engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag.
6. Install the dipstick, making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level.
If you must add transmission fluid, refer to yourAllison Automatic
Transmission Operator’s Manualfor the correct fluid type.Use of a
non-approved automatic transmission fluid may cause internal
transmission component damage.
Fluid levels above the safe range may result in transmission failure; an
overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Eaton UltraShift (if equipped)
The Eaton UltraShift transmission is filled with synthetic fluid from the
factory with no scheduled fluid change intervals as this fluid is intended
to last the life of the transmission. However, the system should be
checked regularly to ensure that proper transmission fluid levels remain
constant. Refer to theEaton Driver Instructions Manualfor details.
Manual transmission fluid
Refer to theScheduled Maintenance Guidechapter for transmission
fluid level check/change intervals.
Your manual transmission may be filled with an optional synthetic fluid
which allows the use of extended service intervals. A tag on the filler
plug identifies the use of the synthetic fluid.
Only use fluid that meets manufacturer specifications; refer toLubricant
specificationsin this chapter.Use of a non-approved transmission
fluid may cause internal transmission component damage.
Check your transmission fluid level using the following procedure:
1. Park the vehicle on level ground.
2. Set the parking brake and shift into 1 (First) and turn the engine off.
3. Clean any dirt from around the filler plug.
4. Remove the filler plug and inspect the fluid level; the fluid level should
be at the bottom of the filler plug opening.
5. Add fluid, if necessary, through the filler plug opening.
6. Clean and install the filler plug securely.
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Component Lubrication typeViscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Driveshaft
U-joint GC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— MotorcraftPremium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— MotorcraftPremium
Long Life Grease /
XG-1-C
Reservoir DOT 3, WSS-M6C62-A
or WSS-M6C65-A1— High Performance DOT
3 Motor Vehicle Brake
Fluid, PM-1-C (U.S.) or
CPM-1-C (Canada)
Cooling system
Engine coolant WSS-M97B44-D — MotorcraftSpecialty
Orange Engine Coolant
(orange-colored) /
VC-3-B (US) / CVC-3-B
(Canada)
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Component Lubrication typeViscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Gasoline engine:•MotorcraftSAE
5W-20 Premium
Synthetic Blend Motor
Oil (US)
•MotorcraftSAE
5W-20 Full Synthetic
Motor Oil (US)
•MotorcraftSAE
5W-20 Super Premium
Motor Oil (Canada)
•MotorcraftSAE
5W-20 Synthetic Motor
Oil (Canada) /
WSS-M2C945-A and
API Certification Mark—•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20–LSP12
(Canada)
•CXO-5W-20-LFS12
(Canada)
Brake fluid
Master cylinder DOT 3, WSS-M6C62-A
or WSS-M6C65-A1— High Performance DOT
3 Motor Vehicle Brake
Fluid, PM-1-C (U.S.) or
CPM-1-C (Canada)
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Every oil change
BrakesLubricate the air brake foot control valve, hinge
and roller.
Inspect the drum brake linings through the
inspection holes.
Lubricate the rear caliper slide rails.
Lubricate the brake camshafts (air brakes only).
Lubricate the brake slack adjuster (air brakes
only).
Inspect the disc brake pads and the piston boots
(hydraulic brakes only).
ClutchLubricate the clutch release cross shaft and all
linkages.
Check the clutch fluid level.
Fuel systemDrain the accumulated water or sediment from
the fuel tank(s).
Steering systemLubricate the steering shaft(s), U-joints and
splines if equipped with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when equipped
with grease fittings.
Lubricate the power steering gear output shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and distilled water. Use only
permanent type coolant that meets specifications as listed in your
engine operator’s manual. See the engine manufacturer’s operating
guide for supplemental corrosion inhibitor specifications.
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ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1,000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack•••••
Wheel bearing - oil type - change oil•
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate••
Steering
Power steering filter - replacement Every 5 years or 500,000 miles (800,000 km)
Power steering fluid - change•
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output shaft - lubricate•••
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