2012 FORD F650 open hood

Tightening steering column joint bolts
As a good maintenance practice, it is recommended that steering column
joint bolts be checked for tightness every 60,000 miles (96,000 km) or
annually, whichever occurs first. DO NOT OVERTIGHTEN.
Power steering hydraulic system
Whenever the power steering’s hydraulic system has been drained and
refilled for any reason, air must be bled from the system before returning
the vehicle to service. Failure to properly bleed the hydraulic system can
result in degradation of power system performance.
Consult your dealer who is aware of the proper procedures for filling and
bleeding the system.
OPENING THE HOOD
The hood and fenders are held in position by a latch located on each
fender.
WARNING:The parking brake must be fully set before opening
the hood or possible personal injury may occur.
WARNING:To reduce the risk of the possibility of personal
injury, never stand beneath the hood when it is being raised or
lowered.
WARNING:If you must leave the engine running while checking
under the hood, do not allow any loose clothing, jewelry, hair or
other items to get near moving engine components or possible personal
injury may occur.
To open the hood:
1. Set the parking brake, shift into N (Neutral) (automatic transmission)
or 1 (First) (manual transmission) and turn the engine off.
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ENGINE OIL (GASOLINE ENGINE ONLY)
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait 15 minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in
P (Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil dipstick.
6. Wipe the dipstick clean. Insert the dipstick fully, then remove it
again.
•If the oil level isbetween the two holes,the oil level is acceptable.
DO NOT ADD OIL.
•If the oil level is at or below the lower hole, add enough oil to raise
the level to within the two holes. Refer toAdding engine oilin the
following section.
•Oil levels above the upper hole may cause engine damage. Some oil
must be removed from the engine by a service technician.
When the oil level is in its proper operating range, put the dipstick back
in and ensure it is fully seated.
Adding engine oil
Check the engine oil. For instructions, refer toChecking the engine oil.
1. If the engine oil level is not within the normal range, add only
certified engine oil of the recommended viscosity. Remove the engine
oil filler cap and use a funnel to pour the engine oil into the opening.
2. Recheck the engine oil level. Make sure the oil level is not above the
normal operating range on the engine oil level dipstick.
3. Install the dipstick and ensure it is fully seated.
4. Fully install the engine oil filler cap by turning the filler cap
clockwise until three clicks are heard or until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil dipstick and/or the engine oil filler cap removed.
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and/or additions of aftermarket devices can reduce the
effectiveness of the system, as well as cause damage to the
exhaust system and/or engine. Any modifications may also
invalidate the vehicle and/or engine warranties. See the vehicle
and engine warranty guides for more information.
The inlet holes in the side of the assembly are functional. These holes
allow outside air to be drawn into the outlet assembly. The holes need to
be kept clear of mud and other foreign material to maintain proper
functionality of the system. One way to keep the holes clear is to spray
the outlet assembly with a hose when washing the vehicle. Failure to
keep the functional holes clear of foreign material may result in the holes
becoming blocked or plugged.Blocked/plugged holes or
modification/removal of the outlet assembly could result in
elevated exhaust temperatures which may result in
vehicle/property damage and/or personal injury.
NOISE EMISSIONS – EXTERIOR
In order to comply with the federal exterior noise regulations, your
vehicle may be equipped with noise emission items. Depending on the
vehicle configuration, it may have all or some of the following items:
Air Intake System:Inspect air cleaner; do not alter its location. Do not
alter inlet and outlet piping.
Body:Inspect wheel well splash shields, cab shields and underhood
insulation for deterioration, dislocation and orientation.
Cooling System:
•Inspect fan for damage to blades; if damaged, replace with the
recommended parts. Inspect for fan-to-shroud interference and any
damage to shroud such as cracks and holes.
•Do not change fan ratio or alter fan spacer dimensions and positions.
•Inspect fan clutch for proper operation; make sure the fan is
disengaged when cooling of the engine is not required.
•Inspect radiator shutters (if equipped) for proper operation; the
shutters should be open during normal operating temperatures.
Engine:Valve covers and block covers are made to damp-out engine
mechanical noise and, if needed, should be replaced with recommended
parts. Check for mechanical isolations.
Transmission Enclosure:Inspect for cracks, holes and tears. Clean any
deposits such as oil, dirt and stones.
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Exhaust System:
•Inspect for leaks at various joint connections and loose clamps.
•Perform a visual inspection for cracks or holes in the muffler and tail
pipe.
•Always use the recommended parts when items need to be replaced.
•Do not change the tail pipe elbow or offset tail pipe orientation from
the standard position as originally received.
•To avoid abnormal changes in vehicle sound levels, it is necessary for
the owner to perform inspections and necessary maintenance at the
intervals shown in theScheduled Maintenance Guidechapter.
POWER STEERING FLUID
Check the power steering fluid level using the following procedure:
1. Set the parking brake, shift into N (Neutral) (automatic transmission)
or 1 (First) (manual transmission) and turn the engine off.
2. Open the hood.
3. Clean the top of the power steering fluid reservoir.
4. Remove the dipstick from the reservoir and wipe the dipstick clean.
5. Reinstall the dipstick. Remove it again and check the fluid level.
•Check the COLD side of the
dipstick if the fluid is cool or
warm to the touch
(approximately 68°-120°F
[20°-49°C]); the fluid level should
be within the FULL range. If
necessary, add fluid in small
amounts, continuously checking
the level, until it reaches the proper level.
•Check the HOT side of the
dipstick if the fluid is too hot to
touch (approximately 176°–230°F
[80°-110°C]); the fluid level
should be within the FULL range.
If necessary, add fluid in small
amounts, continuously checking
the level, until it reaches the
proper level.
Whenever the dipstick is installed, make sure it is properly seated and
tightened securely.
ADD MAX. COLDFULL
ADD MAX. HOTFULL
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CLUTCH FLUID/LINKAGE ADJUSTMENTS
Clutch fluid (if equipped)
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, fill to step in the reservoir.
1. Set the parking brake, shift into 1
(First) and turn the engine off.
2. Open the hood.
3. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
4. Remove cap and rubber
diaphragm from reservoir.
5. Add fluid, if necessary, until it
reaches the step in the reservoir.
6. Reinstall rubber diaphragm and cap onto reservoir.
Use only a DOT 3 brake fluid designed to meet manufacturer
specifications. Refer toLubricant specificationsin this chapter.
WARNING:Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION, contact a
physician or Poison Control Center immediately; on Ford-Motorcraft
products call: 1-800-959-3673 (FORD). Failure to follow these
instructions may result in personal injury.
Refer to theScheduled Maintenance Guidechapter for service interval
schedules.
Clutch linkage (if equipped)
Lubricate the clutch linkage using the following procedure. Use a grease
which meets manufacturer specifications. Refer toLubricant
specificationsin this chapter.
1. Set the parking brake, shift into 1 (First) and turn the engine off.
2. Remove the inspection cover from the clutch housing.
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