2012 FORD F650 maintenance schedule

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Engine
Engine oil and filter - change (diesel engine) Refer to manufacturer’s recommendation
Engine oil and filter - change (gasoline engine ) Every 5,000 miles (8,000 km) or 6 months
Engine coolant - check level••••••••••
Engine coolant - check freeze-protection and additive
strength (corrosion inhibitor) (diesel engine)••••••••••
Extended life engine coolant - add extender (diesel
engine)Refer to manufacturer’s recommendation
Extended life engine coolant - replace (diesel engine) Refer to manufacturer’s recommendation
Engine coolant - replace (gasoline engine) Initial change at 6 years or 100,000 miles (160,000 km)
(whichever occurs first); every 3 years or 50,000 miles
(80,000 km) thereafter
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)•••
Replace spark plugs•
Inspect accessory drive belt(s) Inspect at 100,000 miles (160,000 km) and 120,000 miles
(192,000 km); replace at 150,000 (240,000 km) miles if not
replaced in the last 100,000 miles (160,000 km)
Scheduled Maintenance Guide
282
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rod ends - lubricate••••••••••
Wheel bearing - grease type - repack••
Wheel bearing - oil type - change oil••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering filter - replacement 5 years or 50,000 miles (80,000 km)
Power steering fluid - change••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
283
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft
U-joint - lubricate (SPL) Every 25,000 miles (40,000 km) or 6 months, whichever comes
first
U-joint and slip joint - lubricate (non-SPL) Every 5,000–8,000 miles (8,000 km-12,000 km) or 3 months,
whichever comes first
Clutch
Release bearing/shafts/forks - lubricate••••••••••
Transmission
Automatic and Auto-shift Refer to transmission operator’s manual
Eaton-Fuller manual - petroleum oil - change••
Non-Eaton-Fuller manual - check level••••••••••
Rear axle
Eaton/Dana/Spicer - check level••••••••••
Eaton/Dana/Spicer - petroleum oil - change••
Meritor - check level Every 10,000 miles (16,000 km), once a month or fleet
maintenance interval, whichever comes first
Meritor - filter change Every 100,000 miles (160,000 km)
Meritor - petroleum oil - change Every 50,000 miles (80,000 km) or annually, whichever comes
first
Scheduled Maintenance Guide
284
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1,000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Meritor - synthetic oil - change Every 250,000 miles (400,000 km) or every 3 years, whichever
comes first
Cab components
Door hinges/latches/strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Diesel exhaust fluid (DEF) system
Check and refill DEF system••••••••••
Scheduled Maintenance Guide
285
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1,000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Engine
Engine oil and filter - change (diesel engine) Refer to manufacturer’s recommendation
Engine oil and filter - change (gasoline engine) Every 5,000 miles (8,000 km) or 6 months
Engine coolant - check level••••••••••
Engine coolant - check freeze-protection and additive
strength (corrosion inhibitor) (diesel engine)••••••••••
Extended life engine coolant - add extender (diesel
engine)Refer to manufacturer’s recommendation
Extended life engine coolant - replace (diesel engine) Refer to manufacturer’s recommendation
Engine coolant - replace (gasoline engine) Initial change at 6 years or 100,000 miles (160,000 km)
(whichever occurs first); every 3 years or 50,000 miles
(80,000 km) thereafter
Engine air filter - inspect (gasoline engine)••••••••••
Engine air filter - replace (gasoline engine)•••
Replace spark plugs••
Inspect accessory drive belt(s) Inspect at 100,000 miles (160,000 km) and 120,000 miles
(192,000 km); replace at 150,000 (240,000 km) miles if not
replaced in the last 100,000 miles (160,000 km)
Scheduled Maintenance Guide
286
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1,000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Drag link - lubricate••••••••••
Kingpin and bushing - lubricate••••••••••
Tie rode ends - lubricate••••••••••
Wheel bearing - grease type - repack•••
Wheel bearing - oil type - change oil•••
Wheel bearing - oil type - check level••••••••••
Brake system - air
S-cam - lubricate••••••••••
Slack adjusters - lubricate•••
Brake system - hydraulic
Master cylinder - check level••••••••••
Parking brake relay lever/linkage - lubricate•••
Steering
Power steering filter - replacement 5 years or 50,000 miles (80,000 km)
Power steering fluid - change•••
Power steering fluid - check level••••••••••
Steering column U-joints/slip joint - lubricate••••••••••
Steering gear Ross TAS - output seal - lubricate•••
Scheduled Maintenance Guide
287
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1,000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft
U-joint - lubricate (SPL) Every 25,000 miles (40,000 km) or 6 months, whichever comes
first
U-joint and slip joint - lubricate (non-SPL) Every 5,000–8,000 miles (8,000 km-12,000 km) or 3 months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Transmission
Automatic and Auto-shift Refer to transmission operator’s manual
Eaton-Fuller manual - petroleum oil - change••
Eaton-Fuller manual - synthetic oil - change•
Non-Eaton-Fuller manual - check level••
Rear axle
Eaton/Dana/Spicer - check level••••••••••
Eaton/Dana/Spicer - petroleum oil - change••
Eaton/Dana/Spicer - synthetic oil - change•
Meritor - check level Every 10,000 miles (16,000 km), once a month, or fleet
maintenance interval, whichever comes first
Meritor - filter change Every 100,000 miles (160,000 km)
Scheduled Maintenance Guide
288
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)

CITY - 60,000 MILES (96,000 KM) OR FEWER ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1,000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Meritor - petroleum oil - change Every 50,000 miles (80,000 km) or annually, whichever comes
first
Meritor - synthetic oil - change Every 250,000 miles (400,000 km) or every 3 years, whichever
comes first
Cab components
Door hinges/latches/strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Diesel exhaust fluid (DEF) system
Check and refill DEF system••••••••••
Scheduled Maintenance Guide
289
2012 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)