2012 FORD F650 engine

Driver/Fuel area
Fuel tank(s)Verify fuel tank(s) and cap(s) are secure and
that there is no damage to the tank(s).
LeaksInspect for leaks from the fuel tank(s).
DEF area
DEF tanksVerify the DEF tanks and caps are secure and
that there is no damage to the tanks.
LeaksInspect for leaks from the DEF tanks.
Underbody of vehicle
DriveshaftVerify the driveshaft is not bent or cracked and
that all driveshaft couplings are secure.
Exhaust systemVerify the visible outside parts are securely
mounted and that there are no cracks, holes or
severe dents.
FrameInspect for cracks or bends in longitudinal frame
members. Verify there are no loose, cracked,
bent, broken or missing crossmembers or
crossmember fasteners.
WARNING:Maintain adequate clearance between all parts of
the exhaust system and all hoses, wires and lines for engine
cooling, brake system, fuel system, power steering system and
electrical system, Heat damage to hoses, wires or lines may cause
vehicle malfunction that could result in property damage, personal
injury or death.
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Rear wheels
SpacersVerify dual wheels are evenly separated and that
tires are not touching one another.
RimsInspect for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nutsVerify all lug nuts are present and not loose (look
for rust trails around the lug nuts); there should
be no cracks radiating from the lug bolt holes or
distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. The inspection should follow trailer
manufacturer recommendations and should include at a minimum:
general condition, landing gear, doors, sides, lights, reflectors,
suspension, brakes, tires, wheels, cargo placement, stability and
tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
inspect the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
WARNING:If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
Inspect the transmission fluid level and shift linkage for proper
operation.
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WARNING LIGHTS AND CHIMES
Base instrument cluster for diesel engine with standard measure
shown; metric similar
Base instrument cluster for gasoline engine with standard
measure shown; metric similar
Warning lights can alert you to a vehicle condition that may become
serious enough to cause expensive repairs by illuminating when a
problem exists with one of your vehicle’s systems. Many lights illuminate
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when you start your vehicle to make sure the bulb works. If any light
remains on after starting the vehicle, refer to the respective system
warning light for additional information.
Note:Some warning lights are
reconfigurable telltale (RTT)
indicator lights and illuminate in the
message center. These lights
function the same as the other
warning lights.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately by your
authorized dealer. Normal braking is still functional unless the brake
warning light is also illuminated.
Brake system warning light:To
confirm the brake system warning
light is functional, it momentarily
illuminates when the ignition is
turned to the on position when the
engine is not running, or in a
position between on and start, or by
applying the parking brake when the
ignition is turned to the on position.
If the brake system warning light does not illuminate at this time, seek
service immediately from your authorized dealer. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your authorized dealer.
WARNING:Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It takes you longer to stop the vehicle. Have
the vehicle checked by your authorized dealer. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
ABS
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USA(fus)

Charging system:Illuminates when
the battery is not charging properly.
If it stays on while the engine is
running, there may be a malfunction
with the charging system or a related component. Contact your
authorized dealer as soon as possible.
Check fuel cap (gasoline engine
only):Illuminates when the fuel cap
may not be properly installed.
Continued driving with this light on
may cause the service engine soon
warning indicator to illuminate.
Check suspension (if equipped):
Illuminates when the air suspension
dump switch has been activated.
Check trans (Allison automatic
transmission only):Illuminates
while driving if a problem has been
detected and shifting may be
restricted. Depending upon the
severity of the problem, the
read-out digit on the shifter display
may be blank.
On MD 3000 series transmissions,operation may continue in order to
reach service assistance. The ECU may not respond to shift selector
requests, since operating limitations are being placed on the
transmission, i.e. upshifts and downshifts may be restricted. Direction
changes do not occur.
Refer to your transmission operator’s manual for more information.
Diesel exhaust fluid (diesel
engine only):Illuminates when the
diesel exhaust fluid level falls below
0.5 gallon (1.9L) in the 5 gallon
(19.0L) tank or 1 gallon (3.8L) in
the 9 gallon (34.0L) tank. Refill the
tank or, at a minimum, add at least
1 gallon (3.8L) to the 5 gallon
(19.0L) tank or 2 gallons (7.6L) to the 9 gallon (34.0L) tank.
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USA(fus)

Diesel particulate filter (diesel
engine only):Illuminates when the
soot level in the DPF has reached a
point where it requires operator
assistance. Refer toDiesel
particulate filterin the
Maintenance and Specifications
chapter and your engine operator’s
manual, for more details.
Do not shift (Allison automatic
transmission only):Illuminates
while driving if a problem has been
detected and shifting may be
restricted. Depending upon the
severity of the problem, the
read-out digit on the shifter display
may be blank. Operation may
continue in order to reach service assistance. The ECU may not respond
to shift selector requests, since operating limitations are being placed on
the transmission, i.e. upshifts and downshifts may be restricted.
Direction changes do not occur.
Refer to your transmission operator’s manual for more information.
Electronic locking differential
(if equipped):Displays when using
the electronic locking differential.
Engine oil pressure (gasoline
engine only):Illuminates when
engine oil pressure is low.
High beams:Illuminates when the
high-beam headlamps are turned on.
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Low fuel (RTT) (gasoline engine
only):Illuminates when the fuel
level in the fuel tank is at, or near,
empty.
Parking brake warning:
Momentarily illuminates when the
ignition is turned to the on position
and the engine is off. Also
illuminates when the parking brake
is engaged. If the parking brake
warning lamp does not illuminate at
these times, seek service
immediately.
Vehicles equipped with the Power Park Parking Brake option:If
after setting the parking brake on your vehicle the park brake warning
lamp begins to blink, this may indicate a failure in the parking brake
system. Seek service from your dealer immediately.
Powertrain malfunction/Reduced
power/Electronic throttle
control (RTT) (gasoline engine
only):Illuminates when the engine
has defaulted to a “limp-home” operation or when a transmission
problem has been detected and shifting may be restricted. If the light
remains on, have the system serviced immediately by your authorized
dealer.
Safety belt:Illuminates to remind
you to fasten your safety belt. A
Belt-Minderchime also sounds to
remind you to fasten your safety
belt. Refer to theSeating and
Safety Restraintschapter to activate/deactivate the Belt-Minderchime
feature.
P
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Service engine soon:Illuminates
when the ignition is first turned to
the on position to check the bulb
and to indicate whether the vehicle
is ready for Inspection/Maintenance
(I/M) testing.
Solid illumination after the engine is
started indicates the on-board
diagnostics system (OBD-II) has detected a malfunction.
WARNING:Under engine misfire conditions, excessive exhaust
temperatures could damage the catalytic converter, the fuel
system, interior floor coverings or other vehicle components, possibly
causing a fire.
Speed control (if equipped):
Illuminates when the speed control
system is engaged. Turns off when
the speed control system is
disengaged.
Stop engine (diesel engine only):
This red lamp illuminates when the
engine needs to be stopped (as soon
as it can be safely done). If the lamp
begins flashing, automatic engine shutdown may take place in as little as
20 seconds.
WARNING:In the event of engine shutdown, make sure the
vehicle is safely off the road and the problem is remedied prior
to returning to the road. Failure to remove the vehicle from the road
could result in an accident, causing serious injury or death.
If the engine shuts down, it can be restarted and operated for
30 seconds at a time or until the problem is corrected. For more
information, refer toEngine automatic shutdown warning light or
chimein theDrivingchapter of this owner guide and/or your engine
operator’s manual.
Refer to your engine operator’s manual for specific information regarding
this feature. Drivers of electronically-controlled engines should know the
extent of warning engine shutdown system before operating the vehicle.
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