123
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
GENERAL WARNINGS .................................................... 124
LOW BRAKE FLUID .......................................................... 124
HANDBRAKE ON .............................................................. 124
AIR BAG FAILURE .............................................................. 125
ENGINE COOLANT
HIGH TEMPERATURE ....................................................... 125
LOW BATTERY CHARGE ............................................... 126
LOW PRESSURE/HIGH TEMPERATURE OF
ENGINE OIL ......................................................................... 126
ELECTRIC POWER STEERING FAILURE .................... 127
INCOMPLETE DOOR LOCKING .................................. 127
SEAT BELTS NOT FASTENED ........................................ 128
EBD SYSTEM FAILURE ...................................................... 128
INJECTION SYSTEM FAILURE ........................................ 128
FRONT PASSENGER AIR BAG DEACTIVATED ....... 129
ABS SYSTEM FAILURE ....................................................... 129
STOP ........................................................................................ 129
FUEL RESERVE ..................................................................... 130
REAR FOGLIGHTS ............................................................. 130
GENERIC FAILURE ............................................................. 130ESP SYSTEM FAILURE ........................................................ 130
BRAKE PAD WEAR ........................................................... 131
FRONT FOG LIGHTS ........................................................ 131
DIPPED HEADLAMPS ........................................................ 131
REAR PNEUMATIC SUSPENSIONS ................................ 131
LEFT-HAND DIRECTION INDICATOR ...................... 131
RIGHT-HAND DIRECTION INDICATOR .................. 131
MAIN BEAM HEADLIGHTS ............................................. 131
CRUISE CONTROL ........................................................... 132
SPEED RESTRICTOR ........................................................... 132
GLOW PLUG WARMING................................................. 132
WATER IN DIESEL FUEL FILTER .................................... 132
SCHEDULED SERVICING.................................................. 132
W W
A A
R R
N N
I I
N N
G G
L L
I I
G G
H H
T T
S S
A A
N N
D D
M M
E E
S S
S S
A A
G G
E E
S S
156
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
30 60 90 120 150 180
●●●●● ●
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●
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Thousands of km
Change engine oil and oil filter
Bleed diesel fuel filter
Change diesel fuel filter
Replace air cleaner cartridge
Check and if required top up fluids (engine coolant
- brakes - power steering - windscreen washer - etc.)
Sight inspect accessory drive belt/s conditions
Sight inspect timing belt conditions
Replace timing belt (*)
Check engine control system operation
(through diagnosis socket)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
Top up special DPF fluid
(for versions/markets, where provided)
Replace diesel particulate filter
(for versions/markets, where provided)
(*) Or every 5 years, independently of the mileage.
158
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
CHECKING FLUID
fig. 1 - 90 Multijet Euro 4 versions
Never smoke while working
in the engine compartment;
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
When topping up take care
not to confuse the various
types of fluids: they are all in-
compatible with one anoth-
er and could seriously damage the ve-
hicle.
F0P0145m
1.Engine coolant
2.Windshield washer/rear window wash-
er/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
fig. 2 - 90 Multijet Euro 5 versionsF0P0652m
159
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
1.Engine coolant
2.Windshield washer/rear window
washer/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
6.Engine oil top up funnel.
1.Engine coolant
2.Windshield washer/rear window
washer/headlamps washer liquid
3.Brake fluid
4.Engine oil
5.Power steering fluid
F0P0146mfig. 3 - 120 Multijet and 140 Multijet versions
F0P0640mfig. 4 - 130 Multijet and 165 Multijet versions
163
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Make sure that the highly
corrosive brake fluid does not
drip onto the paintwork; if it
does, wash it off immediate-
ly with water.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING FLUID
With the vehicle on level ground, engine not
running and cold, check whether the oil lev-
el in the tank is between the MINand
MAXmarks on the tank fig. 12 and
fig. 13.
If oil is hot the level can also exceed the
MAXmark.
If required, top up with oil having the same
characteristics of the oil present in the sys-
tem.
fig. 12 - 90 Multijet versionsF0P0150mfig. 13 - 120 - 130 - 140 and
165 Multijet versionsF0P0151m
Power steering oil consump-
tion is extremely low. If the
fluid level needs topping up
again after a short period of
time, have the system checked for leak-
age at a Fiat Dealership.
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING
For the van outfitting it is
recommended to replace the
brakes liquid every two years.
WARNING
Fluid and lubricant quality specifications
for correct vehicle operation
Synthetic-based oil, grade SAE 75W-85
that passes API GL4 and MIL-L-2105 D LEV specifications
Molibdenum organic disulphide, lithium soap based grease,
NLGI 2 consistency
Lubricant for power
That passes ATF DEXRON III specifications
Synthetic fluid for hydraulic and electro-hydraulic systems
Synthetic fluid, F.M.V.S.S. n 116, DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01
Red protective with antifreeze action
based on inhibited monoethylen glycol
with organic formula based on O.A.T.,
that passes CUNA NC 956-16, astm d 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11Applications
Mechanical gearbox and
differential
CV joints
Hydraulic power steering
Hydraulic power steering
Brake and
clutch hydraulic
controls
Cooling circuits, an-
tifreeze proportion:
50% down to –35°C
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Use
Lubricantsand greases
for transmission
Brake fluids
Protective agent
for radiators
Windscreen/
rear window/
headlight washer
fluid Recommended
fluids and lubricants
TUTELA
MATRYX
TUTELA
STAR 500
TUTELA GI/E
TUTELA GI/R
TUTELA TOP 4
PARAFLU
UP
TUTELA
PROFESSIONAL
SC 35
VEHICLE
MAINTENANCE
IN AN
EMERGENCY
CORRECT USE
OF THE
VEHICLE
SAFETY
DEVICES
DASHBOARD
AND CONTROLS
INDEX
WARNING
LIGHTS AND
MESSAGES
201
TECHNICAL
SPECIFICATIONS
208
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Handbrake ........................................... 116
Hazard lights ......................................... 61
Head restraints..................................... 23
Headlight washers............................... 53
Headlights
– adjusting headlight beam .............. 81
Heated rear window................30-35-43
Heating and ventilation ....................... 27
Identification data................................ 174
In an emergency ................................... 133
Instrument panel
brightness adjuster............................ 15
Instrument panel.................................. 13
Instruments........................................... 14
Interiors ................................................ 172
Interior equipment.............................. 65
Jack ......................................................... 136
Keys ....................................................... 77
Load recommendations.................... 79
Lubricants (specifications) ................ 200
Main beam headlights
– bulb replacement ........................... 141
– control ............................................ 47
Manual climate control system ......... 31
Number plate lights ........................... 144
Paint ...................................................... 170
Parking.................................................... 116
Performance ......................................... 190
Pneumatic suspensions ....................... 78
Power steering fluid level................... 163
Power windows/window winders .... 74
Pretensioners........................................ 96
Quick tyre repair kit ........................ 138
Rearview mirrors
– driving mirror................................. 25
– door mirrors .................................. 25
Rev counter ......................................... 14
Reversing lights..................................... 143
Roof rack/ski rack (presetting) ......... 77
Routine maintenance.......................... 157 Engine oil
– checking the level .......................... 160
– consumption ................................ 160
– specifications................................... 198
EOBD system....................................... 87
Fiat CODE .......................................... 6
Fix&Go................................................... 138
Fluid levels (checks)............................. 158
Front fog lights/rear fog lights
– bulb replacement ....................142-143
– control ............................................ 47
Fuel
– filler cap ......................................... 91
– fuel cut-off switch.......................... 64
– fuel gauge......................................... 14
Fuel consumption................................ 202
Fuel cut-off switch............................... 64
Fuel level gauge.................................... 14
Fuses....................................................... 146
Gearbox
– manual gearbox use ...................... 117
Glovebox/oddment
compartments.................................... 65